Researchers Create Patient-Specific 3D Printed Meniscus Prototype

If you can sprint off for a pleasant morning run without wincing or heading for the pain reliever afterward, consider yourself lucky—and the envy of many who suffer from current or healing meniscus strain and injuries. Researchers at the Istituto Ortopedico in Rizzoli, Bologna, recently published findings in ‘Patient-specific meniscus prototype based on 3D bioprinting of human cell-laden scaffold,’ attempting to improve on current methods for making tissue repairs and replacement.

Authors G. Filardo, M. Petretta, C. Cavallo, L. Roseti, S. Durante, U. Albisinni, and B. Grigolo used real MRI scans from one patient and converted to the data into an .stl file, then proceeding to create a model from which to make the meniscus prototype and resulting scaffolds.

In operating on patients suffering from classic meniscus tears, the surgeon’s goal is usually to preserve as much healthy tissue as possible, while some may require total meniscectomies. Transplants today, however, are rife with all the typical challenges such as problems with rejection of the tissue, mismatch, and other issues such as impaired cellular infiltration. In this project, the researchers examined other challenges with scaffolds that have been previously created too, stating that only two types of artificial meniscus have made it to the clinical arena—one of which is a collagen implant, and the other constructed out of polyurethane and polycaprolactone. While they were both evaluated to be safe, and offered good results, the researchers point out that the ‘mismatch’ between implants and ‘patient-specific lesion areas’ is still a central problem.

“… it has been demonstrated that even small changes in implant positioning may affect contact pressure and joint stress,” stated the research. “To address the limits of meniscus implantation, and to optimize the restoration of meniscal function and joint integrity over time, implants could be developed with an enhanced biological potential and patient-specific sizing to meet individuals’ joint requirements.”

The researchers harvested bone marrow from a patient already scheduled for autologous cell transplantation, and watched cells expand and continue to thrive even after a week. The researchers used the 3D printed model of the knee to assist in reconstruction of the meniscus. They used a series of 2D cross sections to create tool paths, using LifeInk 200 bio-ink as the material for printing cells.

.stl model of a human meniscus.

“The selected bio-ink presented good printability and shape fidelity, allowing the fabricated tissue, obtained by means of a microvalve-based inkjet dispensing technique, to mimic the anatomical model morphology,” stated the researchers. “This ‘cell-friendly’ technology allowed MSCs included in the bio-ink to be homogeneously distributed within the construct.”

Photograph of a custom-made, human, cell-laden, high-density collagen type I meniscus prototype after mesenchymal stem cells were embedded. The printing process was performed at room temperature in a Petri dish filled with culture medium and kept at 37°C.

After five days, only half of the cells were still alive, creating concerns about cell viability. Surprisingly though, almost the entire second half of the cells still alive were viable after 28 days.

“… these cells were able to grow and to colonize the biomaterial, demonstrating that the bioprinted collagen-based hydrogel scaffold provides a good microenvironment for the viability and proliferation of MSCs,” stated the researcher.

Overall, the research showed that this type of bioprinting shows the potential for tissue engineering with ‘anatomical precision.’ They do note, however, that several issues must be scrutinized in the future: density, cell encapsulation inside collagen gels, and collagen gel pore size.

“The prototype described in this study showed the biological potential of 3D bioprinting technology in providing an anatomically shaped, patient-specific construct with viable cells on a biocompatible material,” concluded the authors. “This study could act as the starting point for future developments of this custom-made, collagen-based, tissue-engineered structure, which could aid the optimization of implants designed to replace damaged menisci.”

Cartilage is a hot commodity for humans, and especially as the wear and tear of age begins to show, with this happening earlier for some of us. 3D printing shows huge potential to help with repairs, however, with new and promising methods for repairing defects, curing arthritis, bioprinting with knee stem cells to make new cartilage, and more. Find out more about advances in meniscus repairs here. What do you think of this news? Let us know your thoughts; join the discussion of this and other 3D printing topics at 3DPrintBoard.com.

[Source / Images: Patient-specific meniscus prototype based on 3D bioprinting of human cell-laden scaffold]

LIVE/DEAD images of cell-laden collagen type I gel scaffolds. Viable cells are in green and dead cells in red. The top row shows slides from total meniscus structure, while the bottom row shows slides from cubical constructs. Images are representative.

3d.fab’s BioAssemblyBot Wants to 3D Print Skin onto People

3D bioprinting continues to diversify as more and more companies and research organizations join the field, each bringing their own take on the technology to the table. French collaborative platform 3d.fab has an intriguing approach towards bioprinting that involves a freeform robot capable of directly printing on a part of the body. In the video below, the BioAssemblyBot prints what appears to be a bandage directly on an arm:

The “bandage” is actually a bio-ink made from the skin cells of a patient. When applied to the patient’s skin, it forms an autograft that will, within a couple of weeks, create new skin. The BioAssemblyBot is capable of both additive and contour 3D printing, as well as pick and place and assembly thanks to its interchangeable tools. It’s only one of 3d.fab’s bioprinting technologies; the platform has a few other bioprinters in development as well, including another skin printer.

3d.fab works with other 3D printing technologies as well, including FDM and Polyjet, but everything is geared toward the pursuit of new developments in healthcare. Skin 3D printing is a major priority for the platform, as evidenced by the “Stresskin” project, one of several projects 3d.fab is pursuing. The approach of directly 3D printing on a body part is highly promising; while other organizations have worked on 3D printed skin, the samples generally are too fragile to be sutured, according to 3d.fab. The direct 3D printing concept would eliminate the need for sutures, creating a living bandage that would incorporate itself into the surrounding skin.

This is exciting news for victims of burns, illness or trauma who have lost significant portions of skin. Traditional skin grafts are painful and prone to infection or rejection, and the larger the wound, the more difficult it is to repair with a graft. 3D printing new skin cells directly onto a wound would reduce the risk of rejection, as it uses the patient’s own skin cells to grow new skin, and there would be no limit to the size of the “bandages” that could be applied, thanks to the free-form robot.

3d.fab’s other projects include a 3D printed device for faster and more cost-effective diagnoses of diseases. The goal of the project is to avoid further contributing to antibiotic resistance by thoroughly genetically analyzing pathogens. The platform is also working on improving silicone materials for 3D printed medical models and implants, as well as developing 3D printing technologies that can repair nasal cartilage loss.

Those are just a few of the initiatives 3d.fab is working on to advance 3D printing in the medical field. The platform collaborates with multiple partners and is open to further collaborations; if you are interested in working with 3d.fab, you can contact the organization here.

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3D Bioprinting: What Can it Do Right Now?

3D bioprinting is a hot term right now, but many people aren’t sure exactly what it’s all about. Bring up bioprinting to someone who is only marginally familiar with it, and their response is likely to be, “Oh, that’s where they’re trying to print organs and stuff, right?” Well…yes, that is one of the ultimate goals of bioprinting. Most people working in the space like to talk about the dream of eliminating donor waiting lists, and creating brand new organs from a patient’s own cells, greatly reducing the risk of rejection. But the day that we see a beating 3D printed heart implanted into the chest of a living human being is still several years away.

Organ transplants are not the be-all, end-all of 3D bioprinting, however. Many people, unless they’re familiar with the industry, are unaware of just how much is being done with the technology already, and how many people are being helped by it, either directly or indirectly. Here are just some of the ways in which bioprinting is already impacting people.

Pharmaceutical Testing

[Image: Organovo]

There are many reasons why new drugs take so long to get approved for the market. One of them is that testing drugs on animal tissue is different from testing it on human tissue. A drug can work perfectly on an animal, but fail on a human – it’s inevitable that that should happen sometimes, as our systems process things differently than those of mice. But companies such as Organovo have developed 3D bioprinted human kidney and liver tissue – and yes, Organovo ultimately wants to be able to transplant working 3D printed livers into humans, but in the meantime, the company has made tremendous strides using its 3D printed tissue for pharmaceutical testing.

Testing drugs on actual human tissue can give researchers a real idea of how the drugs will react in a human system, whether they’ll be effective and if they’ll cause any sort of harmful effects. 3D printed tissue also eliminates the need for testing on animals at all, which is a bonus for those animals.

3D Printed Cartilage and Bone

[Image: St. Vincent’s Hospital

Much research has gone into the 3D printing of 3D printed bone and cartilage. Last year, Australian researchers successfully transplanted 3D printed knee cartilage into sheep, paving the way for human trials and commercialization. While it’s not yet possible to 3D print a functioning organ for human transplant, great progress has been made in treating diseases like arthritis by 3D printing new cartilage. Using a patient’s own stem cells, scientists hope to be able to 3D print pieces of cartilage and transplant them into a diseased or injured joint, where they will integrate with the body, grow and ultimately heal the affected area. This hasn’t actually been done to a human yet, but applications like this are much closer over the horizon than, say, a 3D printed heart.

3D printed bone is also being studied as a way to replace bone that has been lost due to injury or illness. Severe conditions resulting in the loss of bone, if they can be treated at all, are typically treated with bone grafts, which can cause complications or rejection, and may be impossible simply because the patient doesn’t possess enough bone to heal a particular defect. 3D printed bone, again, can be created from a patient’s own cells, making it far less likely to be rejected. It can be 3D printed in any shape or size to match the defect and integrate with existing bone to heal it.

3D Printed Patches

Perhaps we can’t implant a 3D printed organ yet, but work has been done toward 3D printed patches to repair damaged organs, such as hearts after a heart attack. Progress has been made toward getting these 3D printed cell patches to vascularize, meaning that they can form their own blood vessel networks and survive inside the body.

Disease Research

Some diseases are difficult to study because of the lack of access to the affected area, such as the placenta. But a bioprinted placenta allowed scientists to research the dangerous condition preeclampsia more thoroughly than ever before and even come up with potential treatments. As bioprinting progresses, 3D printed organs will lead to better research and treatments even before they can be implanted into humans.

3D Printed Organs

Yes, it may be a long time before organs can be 3D printed and implanted into humans – but they have been, in a few cases, successfully transplanted into animals. A mouse with a 3D printed ovary successfully gave birth to multiple babies, and before that 3D printed thyroid glands were transplanted into mice. Again, there’s a long way between mice and humans, but these cases show that 3D printed organs are a possibility and that they could perhaps be made to function inside the body. In each case, the researchers made known their intentions to eventually transfer this technology to humans. 3D printed, transplantable human organs are likely going to be part of the future – it’s just a matter of when.

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