3D surgical planning Archives - Perfect 3D Printing Filament

We’re still in the midst of the COVID-19 pandemic, but it seems like there’s at least a small light at the end of the tunnel as businesses and services begin to open their doors once again. This is also a pretty important time for hospitals right now, since they are starting to perform surgical procedures again. Obviously, the crisis has created a pretty big surgery backlog, which is why Fast Radius and Axial3D are teaming up to create better 3D-printed anatomical models for surgical planning.

When it comes to surgery, using 3D printing in the pre-planning process has been proven time and again to be of tremendous value, as it can help save on costs, as well as decrease the amount of time a patient is on the operating table. It can help make the process more efficient, and the surgeon more confident, especially when dealing with complex cases.

3D printed anatomical heart model. (Image credit: Materialise)

By using 3D technologies in surgical planning, clinicians can enjoy a higher standard of medical imaging, which enables them to have more insight into the unique anatomical details of different patients. Before they’re anywhere close to the operating room, the surgeons can hold 3D-printed anatomical models in their own two hands and take a much closer look at what they’ll be dealing with. Not only does this allow them to better define, and even practice, surgeries ahead of time, but patients can also handle the models in order to gain a better understanding of what’s going on in their bodies.

“The partnership between Fast Radius and Axial3D comes at a critical time for healthcare institutions. We are now able to support surgeons and hospitals in the US minimize the impact of COVID 19 as they endeavor to return elective surgery capacity,” explained Roger Johnston, the CEO at Axial3D.

Belfast-based healthcare technology firm Axial3D is focused on the global adoption of 3D printing in the healthcare industry, and its patient-specific 3D-printed medical models are award-winning. By partnering with Chicago-headquartered digital manufacturing solutions provider Fast Radius, clinicians all across North America will be able to make much more precise surgical plans than what 2D imaging can offer, according to the partners.

(Image credit: Axial3D)

Together, the two companies have developed what they consider a high-volume, high-quality DICOM-to-print service that will allow hospitals and surgeons in Canada, Mexico, and the United States to fabricate patient-specific 3D anatomical models, at high speeds, with an accuracy of micro-millimeters. They’ll use patient 2D scans to create the models, and once they’re 3D printed, they will be shipped to the hospitals within a minimum of 48 hours. How’s that for service?

“Our mission at Fast Radius is to help companies make new things possible that advance the human condition. Partnering with Axial3D to make these surgical models will have a great impact on patient care. It’s work we’re proud to do,” said Lou Rassey, the CEO at Fast Radius.

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The post Axial3D & Fast Radius Offer DICOM-to-Print Anatomical Model 3D Printing Service for Surgical Planning appeared first on 3DPrint.com | The Voice of 3D Printing / Additive Manufacturing.

Medical researchers and orthopedic surgeons in Taiwan at Kaohsiung Veterans General Hospital continue to explore better ways to heal bones and manage defects, with their findings outlined in the recently published ‘Anatomic three-dimensional model-assisted surgical planning for treatment of pediatric hip dislocation due to osteomyelitis.’

While bone defects are already a challenge to manage, obviously the problem is compounded in children, with smaller bones being even more difficult to repair in surgery. Currently, there are few options for a good device meant for small bone repair during pediatric osteotomies—making it difficult for surgeons around the world to correct both subluxated hip joints and deformed femurs in children.

The authors (and surgeons) performed corrective surgery on a four-year-old boy with a post-osteomyelitis deformity. In preparing for the surgery, they relied on a 3D printed model of the bone for studying the condition, surgery and preparing the site for the appropriate implant. Because this type of surgery requires ‘meticulous planning,’ the doctors required both 2D and 3D assistance, in the respective forms of axial images and 3D virtual models of patient anatomies.

Radiographs taken before corrective surgery. (a) Triple film showing the proximal femur deformity with osseous recovery. Three-dimensional computed tomography image: (b) anteroposterior and (c) lateral views

As the surgeons examined the patient and reviewed the CT, they noticed a genu valgus deformity (more commonly known as a ‘knock-knee’ condition). Another corrective surgery was scheduled, with 3D CT imaging examined for bone tissue analysis. The surgeons realized, however, that the procedure would be more successful overall with a life-size 3D model. They were able to outline a patient-specific plan, also bringing in additional assistance from an orthopedic consulting firm focused around 3D orthopedics and ‘patient-specific instrumentation.’

Customized-to-patient three-dimensionally–printed guide. (a) The patient-specific guide for our patient. (b) Two resecting osteotomies can achieve optimal joint congruency and varus angle correction. (c) Correcting the femoral rotation would result in joint translation in both the coronal and axial planes

What was also very valuable to the surgery—and the outcome for the little boy involved—was that the surgeons could use the model to practice on, exercising ‘simulations of possible osteotomy options.’

“After a few osteotomy options had been analyzed, one osteotomy cut was made vertically to the femoral shaft on the subtrochanteric area, and another was made on the middle third of the femur to correct the bowing deformity of the midshaft,” stated the researchers. “Correction of femoral rotation can result in either joint translation in the coronal and axial planes or difficulty with fixation, both of which could be prevented with the help of the 3D model in the present case.”

The results of the surgeries were successful, with the patient able to stretch and begin other mobilization activity after four months.

Postoperative (a) anteroposterior and (b) lateral views. Fifteen-month postoperative (c) anteroposterior and (d) lateral views

“The result of our case suggests that the use of 3D printing models improves the postoperative performance as shown by both physical function and radiological evidence,” stated the authors in the concluding discussion.

“The use of a 3D-printed patient-specific guide is a safe, modern, affordable, and promising method that offers advantages including a shorter surgical time, optimally positioned implant placement, acceptable alignment, and a probable lower rate of complications. The utilization of 3D-printed models for skeletal deformity surgery, especially complex and difficult pediatric surgery, provides superior precision and foreseeably better outcomes. We strongly believe that with the promotion of 3D printing methodology, models for preoperative planning may soon become the gold standard for pediatric deformity correction surgery.”

3D printing continues to make impacts in the area of healing bones, regeneration and planning for complex surgeries with a range of medical devices and models. What do you think of this news? Let us know your thoughts! Join the discussion of this and other 3D printing topics at 3DPrintBoard.com.

Triple film at 2-year postoperative follow-up showing no significant leg length discrepancy (<0.5 cm)

[Source / Images: ‘Anatomic three-dimensional model-assisted surgical planning for treatment of pediatric hip dislocation due to osteomyelitis’]

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