3D Printing Industry News Sliced: MakerBot, BEAMIT, Lubrizol, Nexa3D, nScrypt, Dyndrite, Magik Eye and more

In this edition of Sliced, the 3D Printing Industry news digest, we cover the latest business developments, partnerships, and acquisitions across the additive manufacturing industry.  Today’s edition features additive manufacturing partnerships, several acquisitions, a cloud software printer, Paragon audited by BSI, and even a breakthrough solution for object detection using Invertible Light.    Read on for […]

3D Printing Webinar and Virtual Event Roundup, July 7, 2020

We’ve got plenty of 3D printing webinars and virtual events to tell you about for this coming week, starting with nScrypt’s webinar today. 3Ding and Formlabs will each hold a webinar tomorrow, July 8th, and 3D Systems is hosting a virtual event on the 8th. There are two more webinars on July 9th, by KEX Knowledge Exchange and ASME, and Additive Industries is holding a virtual event that day. Finally, a 3D Health Hackathon will take place starting July 10th.

nScrypt’s Cutting Edge of Digital Manufacturing Webinar

On June 30th, nScrypt held the first of a two-part Cutting Edge Digital Manufacturing webinar series, and is holding the second part today, July 7th, at 1 pm ET. In part two of “Pushing the Envelope of Digital Manufacturing,” the speakers will be Eric D. Wachsman, PhD, from the University of Maryland; Eduardo Rojas, PhD, with Embry-Riddle Aeronautical University; Hjalti Sigmarsson, PhD, from Oklahoma University; and Craig Armiento, PhD, with the University of Massachusetts Lowell.

Topics of discussion in this webinar include the use of metamaterials, building radio frequency devices, systems, and the first 3D/volumetric electrical circuits and antennas, and the state of the art of 3D manufacturing. Register here.

3DIng “Let’s Talk 3D Printing” Webinar

Indian 3D printer manufacturer 3Ding recently began holding a weekly webinar about 3D printing-related topics, such as SketchUp training, different types of 3D printing, OpenSCAD, slicing, applications in rapid prototyping, and how to choose a 3D printer. Tomorrow, July 8th, the topic of the weekly webinar will be “Live Demo of FabX, Hydra Series 3D Printers & AMA.”

Surendranath Reddy, the founder, CEO, and CTO of 3Ding, is leading the remote webinar session, which will take place at 6:30 am ET and last about 45 minutes. You can join the session here.

Webinar on Formlabs’ New Materials

Formlabs recently launched two new materials, Flexible 80A and Elastic 50A resins, which allows customers to make soft, flexible parts with ease. In a webinar on July 8th at 2:00 pm ET, attendees will get to learn all about these resins with the company’s Materials Product Manager Kathy But and webinar specialist Faris Sheikh. Topics will include when to use these materials, optimal applications, 3D printing material properties like spring back, tensile strength, and shore durometer, and the Ross Flex Test.

“To make soft and flexible parts with traditional methods, such as RTV moldmaking, can be a lengthy process. If you’ve also tried directly 3D printing flexible parts, you probably know there’s not many high performing materials available. That is now changing.

“With the launch of our Flexible 80A and Elastic 50A Resins, you’ll be able to easily fabricate flexible parts that are both soft and hard.”

Register here.

3D Systems’s Virtual Tradeshow 

3D Systems is holding a virtual event on July 8th in order to teach attendees how to transform their manufacturing workflows. There will be a keynote address, networking opportunities, multiple live webinars, and even a virtual exhibition hall. The company will provide examples of digital manufacturing solution workflows with plastic and metal additive manufacturing, subtractive manufacturing, and on-demand services.

“Businesses are focused on lowering risk, resolving supply chain dependencies, streamlining supplier distribution and avoiding interruptions to supply access.

“Join 3D Systems at this exclusive virtual event to find out how Digital Manufacturing Solutions designed for today’s production needs, enable you to integrate additive and subtractive technologies into your manufacturing environment and workflow — providing increased agility, quicker lead times, improved productivity, and allowing you to offer new innovations to your customers.”

All presentations will be in English, and available on-demand for 30 days. Register here.

KEX Knowledge Exchange on Powder Bed Fusion

KEX Knowledge Exchange AG, a former spinoff of Fraunhofer IPT, offers technology consulting. As a service to its industrial and research partners, the company also has a web platform that offers over 7,000 profiles of AM technologies and materials, in addition to industry news, and has now launched a section devoted to webinars, with topics including post-processing and powder bed fusion (PBF) 3D printing.

“Together with one of our appreciated network partners, the ACAM Aachen Center for Additive Manufacturing, we now launched a webinar section,” Jun Kim Doering, a technical writer with KEX, told 3DPrint.com. “Due to the COVID19 situation, ACAM has shifted their focus to an online offering, including webinars on different aspects of the AM technologies and applications.”

The first, “Webinar Powder Bed Fusion (PBF) – Advanced insights into Process, Parameters & Hardware,” will take place this Thursday, July 9th, and Erik Feldbaum, ACAM Aachen Center for Additive Manufacturing, will speak. It’s free for ACAM members, and will cost €175 for non-members.

ASME on 3D Printing in Hospitals

AM Medical, powered by ASME International, will be holding a free, live webinar this Thursday, July 9th, on “Building the Business Case for 3D Printing in Hospitals.” Point-of-care manufacturing leaders will discuss necessary skills, where to find the proper resources, how to address reimbursement, and other important questions during the hourlong session, from 4-5 pm ET. Speakers are Andy Christensen, the President of Somaden; Jonathan Morris, MD, Neuroradiologist and Director of the Mayo Clinic’s 3D Printing Anatomic Modeling Lab; Beth Ripley, MDAssistant Professor of Radiology with VA Puget Sound; Justin RyanResearch Scientist at Rady Children’s Hospital-San Diego; and Formlabs’ Director of Healthcare Gaurav Manchanda.

“The ability to manufacture from the patient’s data (medical imaging or surface scan) has been compelling to a community always looking for ways to innovate. With improving patient care as the primary goal, 3D printing has directly impacted more than 1 million patients. More than 25 years ago, anatomical models began to be used for planning of complex surgical procedures. Today, hospitals are using the technology for surgical guides and more. With increasing numbers of hospitals looking to bring 3D printing into their facility, how are they building the business case?”

Register here.

Additive Industries Hosting Digital Event

On July 9th and 10th, Additive Industries is getting the trade show season running again with what it calls “a corona-proof way to get out of the starting blocks.” At its two-day virtual event, attendees can visit the company’s digital booth, view presentations, and talk to the experts to learn more about the MetalFAB1 3D printer and how the company can help turn your ideas into reality…all without traveling or waiting in line.

“While the virtual domain has limitless possibilities, we still live in the physical world. With our exclusive industry additive manufacturing event – we are making the virtual world a reality.”

Register for the virtual event here.

3D Health Hackathon

The Jersey City Rapid Maker Response Group (JCRMRG), a volunteer collective in New Jersey, is hosting a virtual Community Health Hackathon this week in order to foster community entrepreneurship and take on sustainability, supply chain, and manufacturing challenges that are related to healthcare and PPE (personal protective equipment) during COVID-19. There are three categories: sustainable PPE, modular solution labs, and day-to-day PPE, and the deadline to register is this Friday, July 10, at 12 pm ET. Panelists will meet the nine judges during a Zoom call that night to present their ideas, and then the next two days will be spent hacking. The final submission deadline is July 13th at 9 am, and winners will be announced on July 16th.

“Throughout the COVID-19 health crisis healthcare workers faced critical shortages in PPE created by supply chain disruptions and shortages. Jersey City Rapid Maker Response Group, as well as other groups like them around the country, proved that by quickly deploying 3D-printing capabilities and then extending those capabilities through rapid manufacturing – they were able to scale from producing 1,000 face shields a week to 10,000 face shields a day, both at a fraction of traditional pricing.

“We have reached out to leaders in the tech, manufacturing and 3D-printing communities to form a community-led virtual make-athon.  Our collective goal is to continue to bring bright minds together to develop 3D-printing, manufacturing and community-based engineering solutions to address the ongoing needs surrounding supply chain disruptions in emergent and healthcare settings.”

The current prize pool is valued at over $7,500, so what are you waiting for? Register for the hackathon here.

Will you attend any of these events and webinars, or have news to share about future ones? Let us know! Discuss this and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the comments below.

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Additive Industries CEO Daan Kersten Steps Down as Firm Receives $14M Investment

One of a newer generation of metal laser powder bed fusion (PBF) manufacturers, Additive Industries is continuing to grow rapidly. The latest news is a $14 million investment from its existing shareholder, Highlands Beheer. With the funds, the company aims to expand its product portfolio, speed up its technological development strategy and shore up its working capital. This last use for the investment is meant to ensure financial resilience for the company amid the COVID-19 pandemic.

Outgoing Additive Industries CEO Daan Kersten (L) with Jonas Wintermans (R). Image courtesy of Additive Industries.

Highlands has acquired the shares of the startup’s CEO and co-founder, Daan Kersten, who will leave the company by June 30, 2020. In the interim, Chief Technology Officer Mark Vaes, who has been with Additive Industries since 2013, will fill the role. Kersten said of the decision:

“This substantial investment confirms the long-term commitment of Highlands to the growth ambitions of the company and it allows Additive Industries to make yet another significant step on its mission to revolutionize the productivity for the additive manufacturing of high-quality metal parts. After eight intense years of fast growth I feel the time is right to make way and hand over the reins to new leadership.”

The firm has quickly rolled out a modular metal PBF system with a high degree of automation and throughput. By reducing the need for operator intervention, the MetalFAB1 system is able to produce parts more rapidly, with pre- and post-processing operations happening in parallel to the build job. The next step in its roadmap was the development with SMS Group of automated factories called the Scale4Series, in which parts can be printed and post-processed automatically. In the process, Additive Industries has earned a number of high profile partners and clients, including Airbus/APWORKS, Volkswagen and the Sauber F1 team.

Cutaway of the MetalFab1 from Additive Industries. Image courtesy of Additive Industries.

As Highlands is increasing its share of the 3D printing firm, it’s worthwhile to learn a bit more about the company. In fact, Highlands now says that it owns Additive Industries, in addition to a cigar machinery manufacturer, ATD Machinery, and NTS Group, which produces optomechatronic systems and mechanical modules for original equipment manufacturers. Interestingly, the CEO of NTS is also stepping down this August.

A rendering of the Scale4Series in development by Additive Industries and SMS Group. Image courtesy of Additive Industries.

Highlands is owned by the Wintermans, a Dutch family that founded and ran Royal Agio Cigars, one of the largest cigar manufacturing businesses in Europe, before selling it to Scandinavian Tobacco Group last year. The family divvied up 10 million Euros among its employees as a part of the deal. Highlands maintains its ATD business, meaning that it will continue to focus on the tech side of cigar making, but its investment in Additive Industries and its ownership of NTS Group signifies a continued shift in the family’s business operations overall, which previously had been making cigars since 1904. The sale of Royal Agio seems to suggest that the transition of Highlands from a cigar company to a tech company is near complete.

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Additive Industries secures €14m in funding to fuel expansion

Dutch 3D printing company Additive Industries has received a €14 million investment from shareholder Highlands Beheer.  The metal Powder Bed Fusion (PBF) 3D printer manufacturer will use the capital to expand its product portfolio, accelerate the technology roadmap, and strengthen working capital.  “This substantial investment confirms the long-term commitment of Highlands to the growth ambitions […]

Additive Industries & ArcelorMittal Using MetalFAB1 3D Printer to Make Spare Steel Parts

One of the world’s leading steel and mining companies, ArcelorMittal, is partnering with Dutch company Additive Industries to investigate the use of metal 3D printing to make large spare parts for the steel industry. Additive manufacturing is used to fabricate spare parts for plenty of applications and industries, including maritime, railways, the military, consumer appliances, automotive, and many more. It makes a lot of practical business sense, as 3D printing spare parts offers companies, like ArcelorMittal, flexibility, a reduced production cycle, and on-demand manufacturing; if this happens onsite, it can even save on shipping costs.

3D printed spare parts used in ArcelorMittal facilities: (A) Example of part consolidation application with 316L original part on the left and 3D printed part on the right; (B) example of functional large parts with internal lattice structure made with 316L above 500 mm; and (C) lightweight (hollow) functional spare parts made with Maraging Steel with ArcelorMittal’s optimized parameters.

By collaborating with Additive Industries on metal 3D printing over the last few years, and using the technology to build on-demand spare parts, ArcelorMittal has improved its quality and process performance – allowing the company to print large, complex components that are ready to use.

“Additive Manufacturing is an exponential technology, moving very fast. Our collaboration with Additive Industries is a clear demonstration of our ability to remain at the cutting-edge of this technology: we started by printing small specimens and have now progressed to large size and complex parts,” said Jose López Fresno, Head of the Additive Manufacturing department, ArcelorMittal Global R&D in Avilés, Spain.

Operations in the steelmaking industry require components, and spare parts, that must hold up under difficult conditions. In the beginning of the ArcelorMittal and Additive Industries collaboration, they had to figure out how best to achieve the necessary requirements for component size and quality. But over the last two years of working together, the two have achieved an up to fourfold increase in component size, in addition to improving their reliability and quality. This means that the steel company has been able to increase the amount of applications for its 3D printed spare parts from small size part consolidation to jobs that need complex, functional, large, and strong parts.

MetalFab1 on the day of installation in ArcelorMittal R&D facilities in Avilés.

Now, the two are looking at what metal 3D printing can do for the steel industry with the MetalFAB1 by Additive Industries, which is one of the market’s largest 4-laser metal AM systems.

“Innovation and market leader ArcelorMittal have helped us to stress-test our MetalFAB1 system for critical spare-part production,” stated Daan A.J. Kersten, Co-Founder and CEO Additive Industries. “This enabled us to expand our experience to the steel industry from our main application markets in aerospace and automotive. It has become clear that metal 3D printing is a serious alternative for a large variety of cast parts.”

First introduced back in 2015, the unique MetalFAB1 printer has a 420 x 420 x 400 mm build volume, which makes it possible to fabricate large steel spare parts for the mining and steelmaking industries. But at the same time, it also ensures high productivity because it automated the manual steps of regular powder bed fusion 3D printers; this, in turn, equals the lowest cost per 3D printed part.

The modular MetalFAB1 has multiple build chambers, up to four 500W lasers, and can be configured for up to 11 different modules for more productivity or post-processing automation. It’s also well-designed for safety, which is perfect for ArcelorMittal and its focus on operator safety. In addition, 3D printing spare parts can help reduce waste – meeting another of the company’s objectives in terms of environmental safety.

“We are proud to work together with ArcelorMittal, jointly driving the business case for 3D-printed parts in the steel industry,” said Harry Kleijnen, Key Account Manager for Additive Industries. “ArcelorMittal’s typical applications have enabled us to further adapt the MetalFAB1 system to print high density, high volume parts. We are looking forward to expanding the range of applications and materials in this intense and strong collaboration.”

Since the first MetalFAB1 3D printer was installed at ArcelorMittal’s R&D facilities, the company has already used several of the 3D printed spare parts. To see the assembly and installation of the MetalFAB1 at ArcelorMittal, check out Additive Industries’ video here.

Discuss this story and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the Facebook comments below.

(Source/Images: Additive Industries)

The post Additive Industries & ArcelorMittal Using MetalFAB1 3D Printer to Make Spare Steel Parts appeared first on 3DPrint.com | The Voice of 3D Printing / Additive Manufacturing.

Oil and Gas industry consortium completes two projects to accelerate adoption of AM

Two Joint Innovation Projects (JIPs) seeking to establish guidelines for the production and qualification of additive manufactured parts for the oil and gas and maritime industries, has concluded.  The JIPs, organized by DNV GL, an international accredited registrar and classification society, and comprised of 20 different partners, involved 2 years of intensive work and discussion. […]

GKN Aerospace to Open Latest Additive Industries Process and Application Centre Close to Bristol, UK

GKN Aerospace is just one aspect of the powerhouse of manufacturing activity emanating from GKN—a company rich in history—with origins founded as far back as the 1700s. Overall, GKN presents a huge emphasis on 3D printing and additive manufacturing processes that only continues to grow within all of their main divisions featuring aerospace, automotive, powder metallurgy, and wheels and structures. With main headquarters in the UK, GKN Aerospace continues the overall forward momentum as CTO Russ Dunn opens the latest Additive Industries Process and Application Centre close to Bristol.

So far, other Additive Industries centres have been opened in Eindhoven, Los Angeles, and Singapore. Each facility offers its ‘own specialism’ related to AM processes. The UK & Ireland Process and Application Centre is situated at Filton Aerospace Park, famously known as the site of the Concorde’s development and production in the 60s and 70s. Other important aerospace activities are currently taking place there, as well as engineering and manufacturing, with industry leaders like Airbus, Rolls-Royce, and GKN working nearby.

The site, now completely renovated and ‘in line with all the highest standards,’ has been used for numerous aerospace projects in the past, as well as lightning strike tests. The Additive Industries facility at this site will allow for a focus on both the production of new materials as well as continued process development.

On March 12th, Russ Dunn, CTO of GKN Aerospace, Dr Mark Beard, Additive Industries’ Global Director Process & Application Development and General Manager of the Centre, and Daan Kersten, CEO of Additive Industries, will oversee the official opening ceremony of the facility.

The opening ceremony and event will run from 11:00 am to 5:00 pm. There will be a full schedule, featuring presentations and announcements. During the afternoon, those attending can expect the following:

  • Presentation about GKN Global Technology Center (also in Filton) – by Paul Perera, VP Technology at GKN Aerospace.
  • Discussion on the additive manufacturing vision for Airbus, and perspective on the growing AM ‘ecosystem’ in Filton – by Dave Best, Head of Business and Strategy for Airbus.
  • Presentation on APWorks and their choices for advancing in industrialization, working with the Additive Industries Competence Centre in Filton; accompanied by a case study that includes GKN and ANSYS – by Jon Meyer, CPO for APWorks.

Both GKN and Additive Industries continue to be a powerful—and advancing—presence within the AM field, around the world. GKN has collaborated with other companies like GE Additive  and Porsche, and recently they purchased Forecast3D. Additive Industries has also been in the 3D printing news headlines as they partnered with APWorks, Volkswagen, the Switzerland-based Sauber F1 Team, and more.

What do you think of this news? Let us know your thoughts! Join the discussion of this and other 3D printing topics at 3DPrintBoard.com.

[Source / Images: Additive Industries]

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3D Printing Industry News Sliced: Farsoon Technologies, Rize, Titomic, 3D Systems, Formlabs, Protolabs, Dassault Systèmes

This week’s edition of Sliced, the 3D Printing Industry news digest, features the latest developments of additive manufacturing in fashion, footwear, and art, as well as novel research in tissue engineering to combat cardiovascular disease.  The latest news from Farsoon Technologies, Rize, Titomic, 3D Systems, Formlabs, Protolabs, Dassault Systèmes, and others can be found prior to Formnext, […]

APWORKS and Additive Industries advance metal 3D printing to series production in aerospace

Additive manufacturing consultancy and Scalmalloy producer APWORKS has confirmed a continued collaboration with metal 3D printer manufacturer Additive Industries. The two firms will qualify components at Additive Industries’ new Process & Application Development Center located near Bristol, UK.  The goal is to advance their shared additive manufacturing capabilities to series production of certified parts for the aerospace industry. Daan Kersten, CEO […]