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3D Printing News Briefs, August 30, 2020: Roboze, BCN3D & CREA3D, 3D Systems, ASTM International

We’re covering 3D printing business stories in today’s 3D Printing News Briefs, including investments, partnerships, industry executives, and annual reports. Federico Faggin, who invented the microprocessor, is investing in Roboze, and BCN3D is partnering with CREA3D. 3D Systems has named its new CFO. Finally, ASTM International’s Additive Manufacturing Center of Excellence has released its second annual report.

Microprocessor Inventor Invests in Roboze

(Image courtesy of The Federico and Elvia Faggin Foundation)

Italian-American 3D printer manufacturer Roboze has announced that physicist Federico Faggin, the inventor of the microprocessor and co-inventor of both the touchpad and touchscreen, is investing in the company, which designs and produces industrial 3D printers for the production of functional thermoplastic and carbon fiber reinforced parts. Additionally, the prolific inventor will be joining the company’s Advisory Board as a technological consultant. Born in Italy but a naturalized US citizen, Faggin has helped shape modern computer science and won multiple international awards for his efforts, including the United States of America’s National Medal of Technology and Innovation. As a member of the Roboze Advisory Board, he will help the company as it works to increase the development of additive manufacturing solutions.

“A few years ago I met Alessio Lorusso and I recognized in him an exceptional foresight and remarkable creative and organizational skills. With great enthusiasm, I therefore accepted his offer to be part of the ROBOZE Advisory Board,” Eng. Faggin said. “I am proud to see an Italian company that knows how to compete in the global economy with cutting-edge products in such a demanding sector and I am pleased to make my experience available so that ROBOZE can grow as it deserves.”

BCN3D and CREA3D Announce Distribution Partnership

Speaking of Italy, Barcelona-based BCN3D Technologies has announced a distribution agreement with Italian 3D printer distributor CREA3D in order to increase growth in Italy’s 3D printing market. CREA3D has been providing professional 3D printing solutions through both B2B and B2C channels since 2013, and has created a strong online and offline presence for itself. Now, professionals in Italy will benefit from CREA’s distribution of BCN3D’s 3D printer portfolio, made up of the desktop BCN3D Sigma and Sigmax and the professional BCN3D Epsilon system, all of which offer a higher volume of printing per piece due to the company’s Independent Dual Extruder (IDEX) technology.

“We are pleased to cooperate with CREA3D, an alliance which will support us in increasing the sales in the Italian market, where there is a high potential for the IDEX system and the distinctive duplication, mirror and multi material printing modes,” BCN3D’s CEO Xavier Martínez Faneca said. “Their considerable experience in additive manufacturing, combined with a top-quality technical know-how makes CREA3D the right fit to help us grow and serve Italian customers in the best possible way.”

3D Systems Appoints New Chief Financial Officer

3D Systems has announced that Jagtar Narula, the current SVP of Corporate Strategy and Business Development for Blackbaud Corporation, will be joining the company as its Executive Vice President and CFO. Beginning September 14th, Narula, who has nearly 30 years of progressive financial, business leadership, and investment strategy experience under his belt, will report to Dr. Jeffrey Graves, the company’s President and CEO. He will lead the Finance organization for 3D Systems, which includes all investor relations, finance operations, and capital deployment for growth and margin expansion.

“I am excited to have a leader of Jagtar’s experience join our team at such an important time for our company. Jagtar’s experience in leading technology companies with complex transformations and large-scale efficiency improvements will be invaluable as we transition to our new focus, align our organization and cost structure to our current revenues, and position ourselves for sustained growth and profitability in the years ahead,” stated Dr. Graves. “I want to add a special note of thanks to Wayne Pensky for serving as our Interim CFO, allowing us to move quickly to restructure the business and prepare for an exciting future ahead.  Wayne will support Jagtar to ensure a smooth transition in Finance leadership for the company.”

ASTM International’s AM CoE Issues Second Annual Report

ASTM International’s Additive Manufacturing Center of Excellence (AM CoE), which was launched in 2018, has just debuted its second annual report. In addition to offering a look at future plans, the report also includes many of the AM CoE’s accomplishments over the past year, such as the creation of an international conference, in-kind investments, new additive manufacturing staff, the new AM guide for supporting COVID-19 supply chains, a technical workshop series, the development of certificate courses, and more.

“Together, the AM CoE and its partners supported the advancement of AM technology through investments in new R&D projects, existing infrastructures, development of new educational offerings/partnerships, expansion of the AM team, and the growth of the center’s global footprint. The hard work and dedication of the center’s team are highlighted in this comprehensive report,” said Mohsen Seifi, PhD, ASTM International’s Director of Global Additive Manufacturing Programs.

Seifi also said that the AM CoE has “emphasized its commitment” to speeding up usage and capabilities of evolving technologies, like additive manufacturing, and empowering innovation in manufacturing.

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3D Printing News Briefs, July 25, 2020: MakerBot, ANSYS, Sintavia, Nexa3D & Henkel

We’re all business in today’s 3D Printing News Briefs! MakerBot has a new distribution partner, and ANSYS is launching a new product. Sintavia has acquired an additional Arcam 3D printer from GE Additive. Finally, Nexa3D and Henkel are introducing a new material for 3D printing medical and athletic devices.

MakerBot Welcomes New Distribution Partner

MakerBot announced that it has expanded its distributor network by entering into an agreement with the Distrinova division of the Unitum Group, which will distribute the MakerBot METHOD 3D print platform throughout Belgium, the Netherlands, and Luxembourg. This partnership will increase the availability of the entire platform, which offers industrial capabilities and engineering-grade materials, to more customers in the Benelux region who need professional, powerful 3D printing solutions. The METHOD platform consists of the METHOD and METHOD X printers, various accessories like an experimental extruder, METHOD Carbon Fiber editions, and materials like Nylon Carbon Fiber, ABS, ASA, SR-30, and PC-ABS FR, and Distrinova’s network of channel partners will distribute all of them, in addition to MakerBot’s educational 3D printing solutions.

“We are very proud to introduce MakerBot and the METHOD technology into our product portfolio,” said Guy Van der Celen, CEO of Unitum Group BV. ” With the METHOD range we can provide our resellers network not only reliable, state-of-the-art 3D printers, but also the opportunity to offer their customers high value-added solutions for a broad range of new application areas. In addition, the introduction of MakerBot corresponds perfectly with Distrinovas’ strategy to develop strong partnerships with the leading innovative global manufacturers of 3D printers.”

ANSYS Event to Launch Discovery Product

Engineering simulation software company ANSYS released its Discovery Live tool for real-time 3D simulation back in 2017, and will soon be introducing a brand new ANSYS Discovery product, kicking things off with a virtual launch event on July 29th. The company states that the  product can help companies improve their product design processes, increase ROI, and provide answers to important design questions earlier, without having to wait for the results of a simulation.

“This reimagining of the Discovery line of products aims to maximize ease of use, speed and accuracy across thermal, structural, fluids and multiphysics simulation all from within a single consistent user interface (UI),” Justin Hendrickson, Senior Director, Design Product Management, wrote in a blog post about the new ANSYS Discovery.

“Traditionally, simulation has been used during later stages of design when making corrections can be costly and time consuming. However, with the new Ansys Discovery, every engineer will be able to leverage simulation early during concept evaluation as well as during design refinement and optimization. This means that they will be able to optimize products and workflows faster and on a tighter budget.”

The launch event will feature a keynote address from Mark Hindsbo, Vice President and General Manager, Design Business Unit, a product demonstration by Hendrickson, two customer success stories, and several interactive breakout sessions, including one focusing on thermal simulation and another exploring the tool’s generative design capabilities. You can register for the event here.

Sintavia Acquires Second Arcam Q20+ 3D Printer

Tier One metal additive manufacturer Sintavia announced that it has acquired a second Arcam Q20+ 3D metal printer from GE Additive, bringing its total number of electron beam printing systems to three and its overall number of industrial metal 3D printers to nineteen. This additional Arcam Q20+ will be installed next month in Sintavia’s Hollywood, Florida production facility, where the other Q20+ is located with an Arcam A2X, a Concept Laser M2, three SLM 280 systems, a Trumpf TruPrint 3000, and nine EOS 3D printers – six M400s and five M290s.

“Over the past several years, we have worked to qualify the Q20+ for aerospace manufacturing and now have several aerostructure product lines that depend on this technology. Electron beam printing is an excellent option for complex titanium aerospace components, and this business line will continue to grow for us. Even in a difficult overall manufacturing environment, the demand we have seen for EB-built components is very encouraging,” stated Sintavia CEO Brian R. Neff.

Nexa3D and Henkel Commercializing New Material Together

Nasal swabs

Together, SLA production 3D printer manufacturer Nexa3D and functional additive materials supplier Henkel are commercializing the polypropylene-like xMED412, a durable, high-impact material that can be used to print biocompatible medical and wearable devices. Henkel is the one manufacturing the medical-grade material, which is based on its own Loctite MED412 and was designed to offer high functionality and consistent part performance—perfect for printing products like athletic and diving mouth gear, respirators, orthotic guides and braces, and personalized audio projects. The lightweight yet sturdy xMED412 material, which can withstand vibration, moisture, and impact, has been tested by Henkel Adhesive Technologies on the NXE400 3D printer, and is now also cleared to print nasal swabs.

“We are thrilled to bring this product to market in collaboration with Nexa3D. We developed and tested with Nexa3D’s NXE400 3D printer a multitude of approved workflows designed to unleash the full potential of xMED412’s outstanding physical properties and biocompatibility,” said Ken Kisner, Henkel’s Head of Innovation for 3D printing. “Nexa3D and Henkel have provided a digital manufacturing solution for a growing number of medical devices, athletic wearables and personalized audio products. Especially with regard to the current Covid-19 pandemic, we are pleased that nasopharyngeal swabs manufactured with xMED412 on the NXE400, in accordance with our published procedures, have already been cleared through clinical trials and are in compliance with ISO 10993 testing and FDA Class I Exempt classification.”

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3D Printing News Briefs: January 16, 2020

In today’s 3D Printing News Briefs, we’ve got a little business news, followed by stories about materials, and finally ending with some 3D printed fashion. PostProcess Technologies is expanding in Japan with a new partnership. Smart International has launched a material partnership program, and CRP Technology is introducing a new Windform material. Finally, a Spanish fashion brand is using BCN3D’s technology to make some of its clothing.

PostProcess Technologies Enters Asian Market with New Partnership

Executives from PostProcess and K.K. IRISU (C. ILLIES & CO., LTD.)

Automated post-printing solutions provider PostProcess Technologies Inc. announced that it’s entering the Asian additive manufacturing market, and expanding the reach of its solutions, by naming K.K. IRISU (C. ILLIES & CO., LTD.) as its first distribution partner in Japan. PostProcess chose the high-quality industrial machinery and technologies specialist, to help serve its growing base of customers in Japan and represent its data-driven technologies because of its expertise and experience. The partnership is mutually beneficial, as ILLIES can now offer its customers access to technology that will automate common post-printing processes and enable “additive manufacturing at scale.”

“K.K.IRISU’s main objective is to educate the Japanese market in additive manufacturing and to continue to be the solution provider for the Japanese 3D manufacturing world. We feel that by adding PostProcess Technologies to our lineup, will help assist the Japanese market to compete with other countries in Additive Manufacturing as well as globally maintain the high standards of the tag ‘Made in Japan’,” said Dr. Frank Oberndorff, President of K. K. IRISU.

Next month, both companies will exhibit at the Design Engineering & Manufacturing Solutions (DMS) 2020 Expo.

Smart International Introduces Material Partnership Program

This week, Smart International, the global brand licensee in 3D printing for KODAK, announced the launch of a new Materials Partnership Program in order to help its customers achieve a repeatable 3D printing experience, while also meeting the demand for high-quality, yet easy-to-print, engineering materials. The company has already developed, and tested, material profiles for filaments from its partners BASF, Clariant, and DSM, which will help provide optimal conditions for these third party materials on the Portrait 3D printer. Print profiles were created from this data, and can either be accessed from the KODAK 3D Cloud or downloaded from the Smart3D website.

“We feel it is of vital importance to continually adapt to the ever-evolving 3D printing market. Partnering with top filament companies like BASF, Clariant and DSM gives the customer the opportunity to choose the material that best fits their project, and gives them confidence to use these high-quality 3rd party materials with the KODAK Portrait 3D Printer,” said Roberto Gawianski, the CEO of Smart International. “We are pleased to be able to assist in the development and evolution of 3D printing filaments, and will continue to support progress in this area.”

BASF material profiles include Ultrafuse ABS Fusion+, Ultrafuse PAHT CF15, Ultrafuse PA, and Ultrafuse Z PCTG, while Clariant now has a profile for its popular 20% carbon fiber-reinforced polyamide 6/66 PA6/66-CF20 filament. Smart International also created material profiles for DSM’s Novamid ID1030, Novamid ID1030 CF10, a carbon fiber filled PA6/66 copolymer filament and Arnitel ID2060 HT.

CRP Technology’s New Windform P2 Material

Italian company CRP Technology is introducing the latest material from its Windform P-LINE range – the glass fiber-reinforced thermoplastic polyamide Windform P2, which the company states has “excellent mechanical properties” for its High Speed Sintering (HSS) technology. The new material has high tensile strength (39.24 MPa), combined with increased stiffness (2925.20 MPa), and is great for insulating, as it is glass fiber-filled. Windform P2 is good for producing end-use parts that need high stiffness, as well as manufacturing components with detailed resolution.

“Windform® P2 is the second polymer from P-LINE, the new Windform® range of materials for high speed production-grade 3D printing, introduced on the market less than a year ago,” said Engineer Franco Cevolini, CRP Technology CTO and VP.

“This is a very important property. Windform® P2 is stiffer than Windform® P1 because Windform® P2 is reinforced (Windform® P1 is not reinforced). Most of the reinforced materials for similar technologies currently on the market, show a decrease in the tensile strength property. My staff and I have been able to preserve the high tensile strength in Windform® P2. Therefore, Windform® P2 overall’s performance is superior than the performance of similar materials currently on the market for similar technologies.”

ZER Collection 3D Printing Clothes with BCN3D

The 3D printed parts are made in TPU due to the flexibility of this material.

Spanish fashion brand ZER Collection introduced its first collection at the most recent Mercedes Benz Fashion Week in Madrid. The label, which was founded in 2017 by Núria Costa and Ane Castro and designs ‘futuristic, functional and urban clothing with sporty aesthetics,’ incorporated 3D printed parts, made with BCN3D’s Sigma printer, into 12 of the outfits; this system allows for the printing of two different materials, including flexible TPU. ZER Collection is using 3D printing in order to accelerate its production manufacturing processes and reduce waste, while also contributing to the use of sustainable new technologies in the apparel industry.

“We work much faster, because we can print two fabrics at the same time,” Costa said when explaining some of the benefits of using 3D printing to make their clothing, including their ability to “digitize all patterns in order to produce only the necessary fabric.”

“We believe that the use of 3D printing represents a revolution in fashion, in environmental care and in society.”

Discuss these stories and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the Facebook comments below.

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3D Printing News Briefs: March 23, 2019

We’ve got plenty of business news to share in this week’s 3D Printing News Briefs, but first we’ll start off with something fun – the winners have been announced for this year’s Additive World DfAM Challenge. Moving right along, BeAM is now a Tier 2 member of the ARTC, and PostProcess Technologies has announced improved processing times for SLA resin removal. Protolabs is offering new anodizing services, in addition to teaming up with Wohlers Associates, and Arkema will soon open a new PEKK plant in the US. Continuing with new things, a new AM digital career growth platform just launched, and there’s a new open project call for the European AMable project. Finally, GoPrint3D is the new UK distributor for Mayku and its desktop vacuum casting unit.

Winners Announces for Additive World DfAM Challenge 2019

This week during an awards dinner at the Additive World Conference in Eindhoven, Ultimaker’s Steven van de Staak, Chairman of the 5-member jury for this year’s Additive Industries’ Design for Additive Manufacturing Challenge, announced the two winners and their “inspiring use cases of industrial 3D metal printing.”

Obasogie Okpamen from The Landmark University in Nigeria won first place, and an Ultimaker 2+ 3D printer, in the student category for his Twin Spark Engine Connection Rod. While the connection rod that he redesigned for an Alfa Romeo 75 Twin Spark Turbo engine has not yet been fully tested, he won “because of the example it sets” for distributed localized manufacturing of spare parts with 3D printing. Dutch company K3D took home first place, and an Ultimaker 3, in the professional category for the Dough Cutting Knife it developed for Kaak Group, a leader in the bakery equipment world. The team integrated mechanical parts into the design, which can be 3D printed without any support structures and has improved functionality. The knife sits in a dough extrusion line and due to its light weight less knives and robot arms can do the same amount of cutting. This means that the extrusion line itself is cheaper. Furthermore the knife has been optimized for a cleaner cut with less knife sticking to the dough.

BeAM Joins Advanced Remanufacturing and Technology Centre

Membership agreement signing ceremony held in ARTC

France-based BeAM, which has subsidiaries in the US and Singapore and was acquired by AddUp this summer, is now partnering with the Advanced Remanufacturing and Technology Centre (ARTC) as a Tier 2 member in an effort to expand its research activities in southeast Asia. The center provides a collaborative platform, which will help BeAM as it continues developing its Directed Energy Deposition (DED) technology with companies from the aerospace, consumer goods, marine, and oil & goods sectors.

This summer, BeAM, which also became a member of the Aachen Centre for Additive Manufacturing earlier this month, will install its Modulo 400, featuring a controlled atmosphere system, at ARTC, so other members can safely develop non-reactive and reactive materials. The two will also work to develop process monitoring systems that can expand DED’s range of applications.

PostProcess Technologies Announces New Solution for SLA Resin Removal

A new and improved solution for SLA resin removal by PostProcess Technologies vastly improves process times by 5-10 minutes – quite possibly the fastest on the market. The system can clean up to five times as many parts before detergent saturation when compared to solvent resin removal, and is part of the company’s automated AM post-print offering. The patent-pending solution, which also reduces environmental hazards and preserves fine feature details, was validated with eight different resin materials in several production environments, and uses the company’s proprietary AUTOMAT3D software and SVC (Submersed Vortex Cavitation) technology in the DEMI and CENTI machines.

“PostProcess’ latest innovation of the most advanced SLA resin removal solution in the world reinforces our commitment to providing the AM industry with transformative post- printing solutions enabling the market to scale. SLA is one of the most popular 3D printing technologies in the world. No matter what volume of printing, any SLA user can benefit from the remarkable efficiencies of our solution’s decreased processing time, increased throughput, increased detergent longevity, and improved safety,” said PostProcess Technologies CEO Jeff Mize. “PostProcess has designed the world’s first complete SLA resin removal system, available only from the pioneers in forward-thinking 3D post-printing.”

The new SLA Resin Removal technology will be on display at PostProcess booth P21 at the upcoming AMUG Conference in Chicago. You can also read about it in the company’s new whitepaper.

Protolabs Offering Aluminum Anodizing; Partners with Wohlers Associates

As part of its on-demand production service, digital manufacturer Protolabs is now offering aluminium anodizing in response to demand from customers in need of a single-source solution. Anodizing forms a protective oxide layer by applying a thin, protective coat to the part, which increases abrasion resistance and creates a barrier against corrosion. The company will be offering two levels of this service for Aluminum 6082 and 7075: hard anodizing to ISI 10074 for parts requiring protection from harsh environments, and decorative anodizing to ISO 7599 for parts that need an aesthetic finish. All parts will be sealed, unless they need to be painted post-anodizing.

“Talking to our clients, we realised that if they needed to anodise an aluminium part it was often difficult for them to source and then manage a supplier. They not only have to do all the research and then raise a separate purchase order, but often find that the supplier only accepts large quantities of parts in an order, which isn’t great for low volume runs,” explained Stephen Dyson, Special Operations Manager at Protolabs.

“Keeping the entire production process with a single supplier makes perfect sense for manufacturers. It means they can get their finished parts shipped in a matter of days and our technical team can advise them through the entire process, right from the initial design of the part to the best approach for the final anodising finish.”

In other Protolabs news, the company is partnering up with AM consultants Wohlers Associates to jointly hold an immersive course on DfAM. The class, which is invitation-only, will take place over the course of three days near Raleigh, North Carolina, and will end at Protolabs’ 77,000 sq. ft. 3D printing facility. Olaf Diefel, Associate Consultant at Wohlers Associates, and Principle Consultant and President Terry Wohlers will lead the discussion, in addition to being joined by several Protolabs engineers who are skilled in polymer and metal 3D printing.

“Designing for AM offers unique challenges and opportunities not found in traditional design methods. Protolabs brings tremendous depth of expertise and leadership in 3D printing. We’re thrilled to work together to equip attendees with technical skills and manufacturing knowledge needed to unlock the full potential of additive manufacturing,” said Wohlers.

Arkema Opening New PEKK Plant

Arkema, one of the largest specialty chemical and advanced materials developers, has been busily producing polyetherketoneketone, or PEKK, in France. But this coming Monday, March 24th, it is celebrating its new Kepstan PEKK plant near Mobile, Alabama with a ribbon-cutting ceremony.

The durability and customizable abilities of PEKK make it a good material for a variety of 3D printing purposes. Monday’s event will take place from 10:30 am to 1:30, and will also include VIP comments and lunch. The increased volume of this PEAK material will shake up the high-performance polymer market making PEKK a viable alternative to PEEK and PEI.

New AM Digital Career Growth Platform Launched

A free interactive platform to help AM professionals enhance their skills and fulfill career opportunities is now launching. i-AMdigital, which counts HP as one of its backing partners, is a joint venture between AM industry recruiter Alexander Daniels Global, digital venture company TES Network, and web and UX design company De Wortel van Drie. The platform was created to develop a growing AM talent pool, and uses smart matching and AI to offer customized career advice, courses, training, and job opportunities.

“There just isn’t enough talent out there. At the same time the learning and development landscape for additive manufacturing is very fragmented. This makes it difficult for individuals and organisations alike to access courses that can help them upskill. i-AMdigital solves both problems through our digital career growth platform,” said CEO and Co-Founder Nick Pearce of Alexander Daniels Global.

“It is an essential tool for the AM industry that will allow talent to grow their career and make an impact in additive manufacturing. It will provide organisations access to a growing and educated talent force to address their hiring needs and a marketplace for learning and development that can help them upskill their existing workforce in the latest technologies.”

AMable Launches Second Open Project Call

The AMable project, which receives funding from the European Union Horizon 2020 research and innovation program, has just launched its second project call for proposals and ideas that can be applied to AM. The project is continuing to look for new ways to innovate on services for mid-caps and SMEs in the EU, and chosen teams will receive support from the AMable unit.

AMable is a Factories of the Future (FoF) project participating in I4MS (ICT for Manufacturing SMEs), and is working to increase adoption of AM technologies through the EU. The project will build a digital model that will provide unbiased access to the best AM knowledge in Europe in an effort to support this adoption. For more details on the call, visit the AMable site.

Express Group Appointed New UK Distributor for Mayku

GoPrint3D, a division of Express Group Ltd, has just been named the new UK distributor for London startup Mayku. The startup created a desktop vacuum casting unit called the FormBox, which is a handy partner for your 3D printer. Once you create a 3D printed mold, you can put it inside the compact FormBox, which is powered by any vacuum cleaner and works with many materials like wax and concrete, to cast a series from it – putting the power of making in your own hands.

An architect forming a dome template on the FormBox.

 

“We are thrilled to have partnered with Express Group on our UK and Ireland distribution, building on our existing servicing and repair relationship,” said Alex Smilansky, Mayku Co-Founder and CEO. “When we founded Mayku, our goal was to bring the power of making to as wide an audience as possible. The partnership with Express Group will allow us to deliver a first-class making experience to more people than ever before.”

Discuss these stories and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the Facebook comments below.

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3D Printing News Briefs: February 22, 2019

We’ve got some exciting dental news to share first in today’s 3D Printing News Briefs – Stratasys just announced its new full-color dental 3D printer at LMT Lab Day. Moving on, Farsoon has been busy developing an advanced pure copper laser sintering process, and Aether is working with Procter & Gamble on a joint development project. DyeMansion has announced a new UK distributor for its products, and three researchers address the challenges of adopting additive manufacturing in a new book about best practices in the AM industry.

Stratasys Introduces Full-Color Dental 3D Printer

This week at LMT Lab Day Chicago, the largest dental laboratory event in the US, Stratasys has introduced its new full-color, multi-material J720 Dental 3D printer which lets you have 500,000 color combinations for making very high resolution, patient-specific models. Its large build tray can print six materials at the same time, and it’s backed by GrabCAD Print software.

“Labs today operate in a very competitive space where differentiation counts on mastering the digital workflow and expanding into new products and services. The J720 Dental 3D Printer is designed to change the game – allowing levels of speed, productivity and realism the market has never seen,” said Barry Diener, Dental Segment Sales Leader for Stratasys. “This powers laboratories to meet the demands of a competitive market and push the boundaries of digital dentistry.”

See the new J720 Dental 3D printer at LMT Lab Day Chicago today and tomorrow at Stratasys Booth A9. It’s expected to be available for purchase this May.

Farsoon 3D Printing Pure Copper

Pure copper heat exchanger

Two years ago, after Farsoon Technologies had introduced its metal laser sintering system, the company’s application team began working with industrial partners to develop an advanced 3D printing process that could additively produce components made of pure copper. Copper is a soft, ductile metal with both high electrical and thermal conductivity, and it’s often used in industries like shipbuilding, electronics, automotive, and aerospace. But most additive copper is based on alloys, and not the pure metal itself, which is hard for lasers to regularly and continuously melt and can cause problems like thermal cracking and interface failure.

That’s why Farsoon’s work is important – all of its metal laser sintering systems can successfully create cost-effective, high-quality pure copper parts. The company’s process and unique parametric design is able to meet custom needs of customers, and to date, it’s launched 13 process parameters for metal powder sintering, including pure copper. Some of the parts that have come out of Farsoon’s recent collaborations include a pure copper heat exchanger, which featured a 0.5 mm wall thickness, complex spiral geometry and was printed in a single piece. Farsoon is open for additional partners seeking to further develop the 3D printing of pure copper and other specialized materials.

Aether and Procter & Gamble Begin Joint Development Project

Aether CEO Ryan Franks and Director of Engineering Marissa Buell with an Aether 1

San Francisco 3D bioprinting startup Aether has entered into a two-year joint development agreement with Procter & Gamble (P&G) in order to develop 3D printing and artificial intelligence technologies. The two will use the multi-material, multi-tool Aether 1 3D printer as a technology creation platform, and will create several hardware and software capabilities that hope to automate and improve P&G’s product research applications and develop a next-generation Aether 3D printer. An interconnected network of computer vision and AI algorithms aims to increase automation for multi-tool and multi-material 3D printing, while high-performance cameras will enable new robotics capabilities. Aether is also working on additional software that will help P&G automate and speed up image processing.

“Aether is working with P&G to completely redefine 3D printing.  It’s no longer going to be just about depositing a material or two in a specific pattern. We’re building something more like an intelligent robotic craftsman, able to perform highly complex tasks with many different tools, visually evaluate and correct its work throughout the fabrication process, and constantly learn how to improve,” said Aether CEO and Founder Ryan Franks.

DyeMansion Names New UK Distributor

3D print finishing systems distributor DyeMansion, headquartered in Munich, announced that Cheshire-based 3D printing services supplier Europac3D will be the UK distributor for its range of machines. Per the agreement, Europac3D will now offer all of the AM finishing systems in DyeMansion’s Print-to-Product workflow, which includes its Powershot C powder blasting system, DM60 industrial coloring system, and the PowerShot S, which delivers homogeneous surface quality to 3D printed, powder-based plastics. Because of this, Europac3D is one step closer to achieving its mission of being a one-stop shop for 3D printing, scanning, and post-processing services.

“DyeMansion’s post-production systems are worldclass and add the all important finish to additive manufacturing,” said John Beckett, the Managing Director of Europac3D. “Their systems are perfect for companies or 3D print bureaus that have multiple SLS or HP 3D printers and allow us to extend our offer by providing market leading additive manufacturing finishing systems for 3D-printed polymer parts.”

New 3D Printing ‘Best Practices’ Book

We could go on and on about the many benefits offered by 3D printing (and we do), but there are still industry executives who remain unconvinced when it comes to adopting the technology. But a new book, titled “Additive Manufacturing Change Management: Best Practices” and released today, is here to provide some guidance for those still holding back. The book, which addresses some of the challenges of adopting 3D printing, was published by CRC Press as part of its Continuous Improvement Series and written by Dr. Elizabeth A. Cudney, an associate professor of engineering management and systems engineering at the Missouri University of Science and Technology, along with Divergent 3D’s VP of Additive Manufacturing Michael Kenworthy and Dr. David M. Dietrich, who is an Additive Manufacturing Engineering Design Fellow for Honeywell Aerospace and Dr. Cudney’s former doctoral student.

Dr. Cudney said, “If company leaders are interested in bringing additive manufacturing online, this book can help them decide if it makes sense for their industry.

“There’s often a lack of planning, a lack of understanding, a resistance to change and sometimes fear of the unknown. Our hope is that this book will provide a good road map for managers to advance additive manufacturing at a faster pace.

“We wanted to take a look at how companies can roll out a new technology, new processes and equipment and integrate that in such a way that you have a good product in the end.”

In the 17-chapter book, the authors present what Dr. Cudney refers to as a ‘road map’ for business leaders looking to adopt 3D printing. The eBook format costs $52.16, but if you want that shiny new hardcover version, it will set you back $191.25.

Discuss these stories and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the Facebook comments below.

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10 Ways 3D Printing Played a Part in Education in 2018

3D printing is often used in education these days, whether it’s being taught as a subject or used to enhance another one. As we’re moving ever closer to the start of a new year, we decided to save you some time and gather the ten best education stories from 2018 in one article.

Siemens STEM DAY

The Siemens Foundation focuses on philanthropic efforts in order to continue the advancement of STEM-related education and workforce development, and has invested millions of dollars for this cause in the US. In early 2018, the Siemens Foundation worked with Discovery Education to re-brand its annual Siemens Science Day into a program for more modern educational opportunities: Siemens STEM Day, which is an opportunity for US schools to promote STEM activities for both students and teachers. The program, which doesn’t actually happen on one specific day but is a promotion of STEM lessons and hands-on activities, is meant to be used by students in grades K-12, and offers multiple tools and resources to help reboot STEM curriculum.

New 3D Printing Educational Initiatives

[Image: 3D PARS]

In February, we provided a round-up of some of the many educational initiatives that were looking to provide adults with a deeper understanding of 3D printing. Included in this round-up was a new online course for professionals by MIT, new 3D printing courses from the Sharebot Academy program, and a joint two-day training course in additive manufacturing from German consulting firm Ampower and full service prototyping and 3D printing provider H & H. Additional educational initiatives shared in the round-up were 3DPrint.com’s own Additive Manufacturing with Metals Course.

learnbylayers Partnered with Kodak

In 2017, educator Philip Cotton launched an online 3D printing resource for teachers called learnbylayers that offers lesson plans, project ideas, assessments and more that were designed by teachers for teachers. The site grew quickly, and in February Cotton announced that it had reached a distribution agreement with Kodak. The learnbylayers educational curriculum was added to the Kodak 3D Printing Ecosystem, as the company began offering the internationally-taught curriculum along with its Portrait 3D printer’s launch.

Renishaw Deepened Its Commitment to 3D Printing Education

This spring, Renishaw announced that it would be deepening its commitment to 3D printing education. The company established a new Fabrication Development Centre (FDC) at its Miskin facility in South Wales, with the goal of inspiring young people to pursue STEM careers. The FDC has two classrooms, staffed by qualified teachers and Renishaw’s STEM ambassadors, that can be used for free by schools or groups of young people for lessons or workshops. The FDC was actually in use by Radyr Comprehensive School students long before it was officially launched by Andy Green, a driver for Bloodhound SSC, a 3D printing user and Renishaw partner which also devotes many resources to education about the technology.

Ultimaker Launched New 3D Printing Core Lessons for STEAM Education

Lesson 1: Coin Traps

In April, Ultimaker launched its new Ultimaker Core Lessons: STEAM Set for educators. Eight free lessons, published under a Creative Commons Attribution-ShareAlike 4.0 International License, are included in the set, which can help teachers in informal, K12, or Higher Ed classrooms incorporate 3D printing into their educational practices and STEAM curriculum. Some of the beginner lessons include 3D printing a coin trap, flashlight, and penny whistle, and can teach young students important skills like how to align objects, using symbols to communicate ideas, and how to effectively work together on creative projects.

PrintLab Teamed Up with CREATE Education Team

UK-based global 3D printing distributor and curriculum provider PrintLab partnered with UK 3D printing company CREATE Education, a collaborative platform that provides educators with free resources and support, in order to support schools all across the UK with 3D printing. Each company’s educational 3D printing offerings will be combined in this partnership so that UK schools can enjoy unlimited access to full 3D printing solutions for the classroom, which will be locally supported for life by CREATE. Multiple initiatives came out of this partnership to support teachers, like  3D printer loan schemes, funding advice and resources, special training and curriculum workshops, and new educational 3D printing bundles.

3Doodler Introduced New Educational Kits

3Doodler has long supported education, and often releases new STEM-centered educational packages, including its latest classroom product line: the 3Doodler Create+ EDU Learning Pack and 3Doodler Start EDU Learning Pack. Each pack, designed for and with teachers, was designed specially for classrooms from kindergarten to 12th grade and includes 6 or 12 3Doodler pens (Create or Start, depending on the package) and 600 or 1,200 strands of plastic, as well as other tech accessories, lesson plans, and classroom materials. Additionally, the company released its 3Doodler Create+ EDU Teacher Experience Kit and 3Doodler EDU Start Teacher Experience Kit, which are designed to be trial packs for teachers who are thinking about introducing the 3Doodler into their classrooms.

Robo Acquired MyStemKits

3D printer manufacturer Robo announced this summer that it had acquired Atlanta company MyStemKits, which provides the largest online library of STEM curriculum in the world. Thanks to this acquisition, Robo is now offering educational bundles that include its classroom-friendly 3D printers, a supply of filament, one-year subscriptions to MyStemKits, and additional professional development and online learning.

GE Additive’s Education Program Provided Five Universities with Metal 3D Printers

GE’s Additive Education Program (AEP) – a five-year, $10 million, two-part initiative to provide 3D printers to as many schools as possible – chose five universities this summer to receive an Mlab 200R from the program. 500 proposals were submitted for this round of the program, and GE Additive chose German’s Coburg University of Applied Sciences and Arts, Ireland’s University of Limerick, the Calhoun Community College in Alabama, the University of Illinois at Urbana-Champaign, and West Virginia University as the lucky winners.

3D Printing In Fashion Education

In a recently published paper, titled “Integration of 3 Dimensional Modeling and Printing into Fashion Design Curriculum: Opportunities and Challenges,” Nicole Eckerson and Li Zhao from the University of Missouri discussed whether 3D printing should be integrated into fashion design curriculum. The researchers noted that while 3D printing has been recognized as a major influence in the work of designers and engineers, educators in the fashion industry are facing a lack of time, resources, and knowledge to teach the technology to students. The two conducted semi-structured interviews with eight 3D printing industry  experts and academic professionals for their research, and came up with three distinct themes from their data about why 3D printing should be adopted, and taught, in fashion.

Discuss this and other 3D printing topics at 3DPrintBoard.com or share your thoughts below.

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3D Printing News Briefs: November 3, 2018

In this month’s first edition of 3D Printing News Briefs, we’re starting again with news about formnext, before moving on to other business news, a medical story, and a case study. Mimaki will be bringing over 10 million colors to formnext, and M. Holland has signed a distribution agreement with 3DXTECH. Some exciting medical news out of South Korea – the country’s first chest transplant using 3D printing has been successfully completed. Finally, LulzBot published a case study about its work to help produce a haunting stop-motion animation short film.

Mimaki Showcasing Over 10 Million Colors at formnext

At formnext in Frankfurt later this month, Mimaki will be bringing its advanced, full-color 3D printing technology, under the theme of ‘Shape the Future in Colour.’ Its 3DUJ-553 3D printer, which offers consistent results in over 10 million colors, will be running live during the event so visitors can see the super fine, photorealistic detail it offers. In addition, through a collaborative project with Materialise, Mimaki’s 3D printed models are currently available under the name Multicolor+ through i.materialise. These models, 3D printed in UV-cured photopolymer resins with inkjet printing heads, have a strength that’s higher than other color 3D printing technologies and can be handled directly off the 500 x 500 x 300 mm build plate of the 3DUJ-553.

“Materialise is currently trialling Mimaki’s full-colour 3D printing technology. The material, Multicolor+, allows us to create smooth surfaces with vibrant colours that enhance the value of a finished object. Multicolor+ offers more vivid and intense colours and enables stronger, sturdier materials with a minimum wall thickness of 1mm. It also allows for printing interlocking parts. As a result, Multicolor+ is ideal for printing decorative parts such as figurines, avatars and architectural models,” said Miranda Bastijns, Materialise Director Manufacturing Online.

Come see Mimaki’s full-color 3D printing capabilities for yourself at booth D26 in Hall 3.1 at formnext, November 13-16.

M. Holland Signs New Distribution Agreement

This spring, international thermoplastic resins distributor M. Holland signed its first 3D printing product distribution agreement with Owens Corning to sell the company’s XSTRAND product line. Now, the company has announced that it signed its second distribution agreement, this time with Michigan-based manufacturer and supplier of high-performance 3D printing materials and parts 3DXTECH. This agreement will provide M. Holland’s industrial manufacturing clients with access to a larger team of commercial and technical support resources, in addition to adding over 24 materials, like carbon fiber and fire-retardant materials, to the company’s current 3D printing product portfolio.

“At M. Holland, our mission is to give our industrial clients agnostic advice about how to integrate 3D printing into their operations to create value. The 3DXTECH product line gives us a full portfolio of high quality, engineering-grade materials, which we can marry with objective recommendations about methods and machinery to deliver the optimal solutions to our clients,” said Haleyanne Freedman, M. Holland’s global 3D printing and additive manufacturing engineering specialist.

South Korea Completes First Local Chest Transplant Using 3D Printing

3D printed sternum model

A 55-year-old man, who chooses to remain anonymous, has just received the first chest transplant using 3D printing in the country of South Korea. Following Spain, Italy, the US, Britain, and China, this makes it the sixth nation in the world to complete this amazing medical innovation. The patient had a malignant tumor in his thorax, and while he’d had four other surgeries and anti-cancer drugs in the past, these conventional methods did not ultimately work, and the cancer returned to his body.

“All of a sudden, the patient once again was feeling pain, and the lump on his chest became clearly visible. This meant the cancer had grown resistant,” explained Professor Park Byung-Joon with Chung-Ang University Hospital. ” We felt the new treatment was necessary and so we had to perform surgery urgently.”

He knew that 3D printing could help customize treatments for patients. Together with the rest of his team, Professor Park created a 3D printed breastbone for the patient that would have been nearly impossible to create with other methods of manufacturing. The hope is that this 3D printed chest transplant will help spur additional innovation in South Korea.

To learn more, watch the video below:

LulzBot Helps Produce Stop-Motion Animation

Dale Hayward and Sylvie Trouvé of Montreal-based See Creature Animation, together with the National Film Board of Canada, have been working together for the past three years to produce the short film Bone Mother, a stop-motion animation version of the Slavic folklore tale of the witch Baba Yaga. For the first time, See Creature decided to use 3D printing, and chose the LulzBot Mini as the affordable, reliable machine they needed to create nearly the entire film with 3D printing. Then, the team decided to add three more to the studio, due to how much 3D printing was required – over 1,500 unique faces were needed, and See Creature used woodfill PLA by colorFabb, with a light infill, to make them. Adjustments were also made to reduce print precision, as one character needed plenty of wrinkles.

“Our main character, Baba Yaga is an ancient witch and naturally she should have wrinkles. So instead of sculpting them into the computer model, we found that if we print the face lying down, the layers look like a topographical map and the print naturally accentuated the curves of her face, creating a lot of the wrinkles for us,” Hayward explained. “We loved the look and it fit her character so much that we actually lowered the resolution to get even more stepping.”

“Where technology has forced traditional hand-drawn animation to adapt or fade away, stop-motion has always ridden the tech wave, so much so that there has become a renaissance of stop-motion films over the last decade. This is attributed to technologies like 3D printing…. they have opened the doors to greater creative possibilities at a lower budget.”

Bone Mother, which clocks in at less than nine minutes, recently premiered in Toronto. See it for yourself below:

Discuss these stories and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the comments below. 

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3D Printing News Briefs: June 26, 2018

We have plenty of business, material, and 3D printer news to share with you in today’s 3D Printing News Briefs. 3D printing led to increased savings for GM over the last two years, which is now increasing its use of the technology as a result. ExOne is saying goodbye to one CEO and hello to another, while Polymaker announces a global distribution arrangement with Nexeo Solutions and CollPlant receives R&D project approval in Israel. The US Patent and Trademark Office will be hosting its annual Additive Manufacturing Partnership Meeting this week, and RP Platform has announced a rebrand and a new AI software platform. Finally, the UK’s National Centre for Additive Manufacturing has decided to add Digital Metal’s binder jetting technology to its portfolio.

GM Increasing Use of 3D Printing at Plants

Zane Meike, AM lead at GM’s Lansing Delta Township assembly plant, holds a common 3D printed tool used to align engine and transmission vehicle identification numbers. [Photo: Michael Wayland]

According to Dan Grieshaber, the Director of Global Manufacturing Integration for General Motors (GM), most of the company’s factories have 3D printers, which are used to build accessories and tools for workers. A $35,000 3D printer at GM’s Lansing Delta Township assembly plant has actually helped save the company over $300,000 over two years: it’s used to make multiple items, such as part hangers, socket covers, and ergonomic and safety tools. A common tool used to align engine and transmission vehicle identification numbers cost $3,000 to buy from a third party, but is less than $3 to 3D print at the factory. Realizing that these kinds of savings can add up quickly, GM is increasing the use of 3D printing – part of its new Manufacturing 4.0 processes – at its plants in order to help streamline operations.

“We’re quickly evolving, creating real value for the plant. This will become, as we progress, our footprint. We’ll have this in every one of our sites,” Grieshaber said.

Grieshaber also said that GM is working to standardize 3D printing, as well as share best practices across all of its global plants.

ExOne Welcomes New CEO

The ExOne Company, which provides 3D printers and 3D printed products, materials, and services to its industrial customers around the world, has announced that its CEO, James L. McCarley, is departing the company, effective immediately, to pursue other interests and opportunities; he will be assisting the company in transitioning his responsibilities to the new CEO. ExOne’s Board of Directors has also announced who the new CEO will be – S. Kent Rockwell, the company’s Executive Chairman, who has served in the position in previous years. Rockwell’s new title is effective immediately.

“On behalf of our Board and management team, I would like to thank Jim for his efforts and wish him all the best in his future endeavors,” said Rockwell.

Polymaker Makes Distribution Arrangement with Nexeo Solutions

Shanghai-based 3D printing material producer Polymaker has entered an arrangement with chemicals and plastics distributor Nexeo Solutions, Inc., also based in Shanghai. Nexeo will be a global distributor for three new materials in the Polymaker Industrial line, but plans to introduce more of its materials over the rest of the year. C515 is an advanced polycarbonate (PC) filament that has excellent toughness and a low warping effect, while C515FR is a flame retardant PC with high impact resistance. SU301 is a polyvinyl alcohol (PVA)-based polymer that’s water soluble and was developed as a support material for FFF 3D printers.

Paul Tayler, the Vice President of EMEA at Nexeo Solutions, said, “Expanding our portfolio to include industrial grade filaments from Polymaker Industrial gives our customers access to a wider range of filaments that solve new 3D printing challenges and meet the demands of manufacturers. Industrial customers benefit from Nexeo Solutions’ access to world leading plastic producers coupled with additive manufacturing technical expertise.”

CollPlant Receives R&D Project Approval

Two years ago, regenerative medicine company CollPlant received funding from Israel’s Ministry of Economy for its research in developing collagen-based bioinks for 3D printing tissues and organs. CollPlant, which uses its proprietary plant-based rhCollagen (recombinant human collagen) technology for tissue repair products, has now announced that the Israel Innovation Authority (IIA) has approved a grant to finance the continued development of its rhCollagen-based formulations intended for use as bioinks. Terms of the grant require CollPlant to pay royalties to the IIA on future sales of any technology that’s developed with the use of the funding, up to the full grant amount. The total project budget is roughly $1.2 million (NIS 4.2 million), and the IIA will finance 30%, subject to certain conditions.

“In addition to providing immediate non-dilutive funding, this grant from the Israel Innovation Authority represents an important validation of our BioInk technology and its market potential. With the recent opening of our new cGMP production facility in Rehovot, Israel, we are well positioned to meet growing demand for our BioInk and tissue repair products. We are grateful to the IIA for this recognition,” said CollPlant CEO Yehiel Tal.

Additive Manufacturing Partnership Meeting Hosted by US Patent and Trademark Office

For the last several years, the US Patent and Trademark Office (USPTO) has been hosting the Additive Manufacturing Partnership Meeting, and this year’s meeting takes place tomorrow, June 27th, from 1 to 5 PM at the USPTO headquarters inside the Madison Building in Alexandria, Virginia. The USPTO will be seeking opinions from various participants at the informal meeting, which is really a forum for individual 3D printing users and the USPTO to share ideas, insights, and personal experiences.

“We value our customers and the feedback provided from individual participants is important in our efforts to continuously improve the quality of our products and services,” the USPTO meeting site reads. “Your willing participation in this informal process is helpful in providing us with new insights and perspectives.”

Scheduled speakers at this year’s meeting are coming from CIMP-3D, HRL, Kansas State University, Lawrence Livermore Laboratories, and the NextManufacturing Center, and an RSVP is required to attend the AM Partnership Meeting.

RP Platform Launches New AI Software and Rebrand

London-based RP Platform, which provides customizable workflow automation software for industrial 3D printing, is launching a new software platform, which will use AI for the first time to automate 3D printing production. With customers in over 30 countries, the company is one of the top automation software providers for industrial 3D printing. In addition to its software launch, RP Platform has also announced that, as it continues to expand its software capabilities to target AM end part production, it is rebranding, and has changed its name to AMFG.

“We want to help companies make their 3D printing processes much smoother so that they can produce more parts with greater visibility and less effort. And we have more exciting releases to our software over the coming months that will further enhance our production automation capabilities,” said Keyvan Karimi, the CEO of AMFG.

“Ultimately, we’re creating a truly autonomous manufacturing process for industrial 3D printing. For us, this means taking manufacturing to a new era of production. The launch of our new software, as well as our company rebrand, fully reflects this vision going forward.”

NCAM Installing a Digital Metal 3D Printer

The National Centre for Additive Manufacturing (NCAM) in the UK, headquartered at the Manufacturing Technology Centre (MTC) in Coventry, has decided to add the unique binder jetting technology developed by Digital Metal to its large range of advanced manufacturing equipment, and will soon be installing one of its high-precision metal 3D printers – which are not available anywhere else in the UK. The 3D printer will be available for use by NCAM’s member companies, and other organizations, who are interested in testing the capabilities of Digital Metal’s proprietary binder jetting technology.

Dr. David Brackett, AM Technology Manager at the NCAM, explained, “The Digital Metal binder jetting technology falls into the category of ‘bind-and-sinter AM’, where a multi-stage process chain incorporating sintering is required to achieve full density. It’s a very fast technology that can create complicated and highly detailed designs, and there is potential for wider material choice than with AM processes that use melting. We are delighted to be able to offer this to the companies we work with.”

The Digital Metal 3D printer will be operational later this summer, and NCAM personnel are already training with it to ensure they can operate it efficiently and safely.

Discuss all of these stories, and other 3D printing topics, at 3DPrintBoard.com or share your thoughts in the Facebook comments below.