3DEO passes 150,000 part milestone on quest to achieve high volume manufacturing 

Los Angeles-based metal 3D printed part provider 3DEO, has officially shipped 150,000 production parts for end-use applications.  The milestone is an important one for the on-demand additive manufacturer, which has had to compete in high-volume metal manufacturing markets against conventional manufacturing techniques such as CNC machining and metal injection molding. “150 thousand parts is a […]

CORE Industrial Partners acquires FATHOM in bid to build “largest global additive manufacturing” company

Additive manufacturing service specialist FATHOM, has been acquired by Wisconsin-based Midwest Composite Technologies (MCT). A fellow on demand manufacturing service, MCT is a portfolio company of the Chicago-headquartered private equity firm CORE Industrial Partners. Together, MCT and FATHOM now reportedly form “one of the largest global independent additive manufacturing companies.” Financial terms of the transaction have not been disclosed. […]

3D Printing News Briefs: September 14, 2018

We’re bringing you the latest 3D printing business news in today’s 3D Printing News Briefs, plus a little 3D printed art to round things out. FATHOM is partnering with SOLIDWORKS software reseller GoEngineer, while L’Oréal is working with INITIAL, a Prodways Group company. Kickstarter and Autodesk are releasing a new open source 3D printing test, and 3D LifePrints has renewed its collaboration with the Alder Hey Children’s Hospital. Fargo 3D Printing has formed a new spin-off business, a metal 3D printed parts bureau has purchased an EBAM system from Sciaky, and 3D Systems’ SLA technology is being used to deliver customized dental solutions. Finally, we take a look at some fun and creative 3D printed artwork.

FATHOM and GoEngineer Announce Strategic Partnership

SOLIDWORKS 3D CAD software and Stratasys 3D printer reseller GoEngineer has announced a new strategic agreement with 3D printing company FATHOM. GoEngineer has purchased FATHOM’s 3D printing equipment reseller business, so that FATHOM can focus solely on its digital manufacturing services. Thanks to the agreement, the two partners will be able to scale their respective businesses in different, but significant ways, leveraging their strengths in order to create a large product development ecosystem of hardware, software, engineering, design, manufacturing, and training solutions that customers can use to drive innovation.

Michelle Mihevc, the Co-founder and Principal at FATHOM, said, “It’s exciting for our industry because both FATHOM and GoEngineer are uniquely positioned to meet the ever-increasing demand for advanced tools and services that enhance and accelerate a company’s product development and production processes.”

L’Oréal and INITIAL Increasing Development of 3D Printed Thermoplastic Parts

The cosmetics industry has a constant challenge in quickly marketing new products to meet the many specific demands of customers. That’s why L’Oréal is teaming up with INITIAL, a Prodways Group subsidiary – the two are ramping up development of 3D printed thermoplastic parts. More specifically, INITIAL’s new solution, 3D Molding, uses 3D printing to make plastic injection molds for “final material” parts at less cost and in record time. Recently, L’Oréal needed 14 resin test molds, along with 20 injection molding test runs and several hundred molded parts. By using Prodways’ patented MOVINGLight 3D printing technology and PLASTCure Rigid 10500 resin, the company was able to achieve accurate 3D prints in just two weeks.

“We produce the 3D Printing mould and the final material parts are then directly injection-moulded,” said Yvon Gallet, INITIAL’s Chairman. “With our 3D printing and injection expertise, we were best placed to develop this unique solution. It is aimed at designers in the development phase and complements our traditional machining and injection solutions. It is an innovative alternative that meets the needs of manufacturers, like L’Oréal, that could benefit from this technological advance to reduce their time to market.”

Kickstarter and Autodesk Releasing Open Source 3D Printing Calibration Test

Prints of the test file from Cubibot and Robo printers.

The evidence speaks for itself – Kickstarter is a great place for 3D printing. The popular crowdfunding site requires that 3D printer creators demonstrate the functionality of their systems through various means, but it can be hard to compare the performance of different machines, because not everyone shows off the same test prints, like the 3D Benchy. So Kickstarter is working at Autodesk to address this lack of a common standard for assessing FDM 3D printer performance, and will soon be releasing a new open source 3D printer test for Kickstarter creators, developed by Autodesk research scientist Andreas Bastian.

“We believe this test procedure will support greater transparency in our community,” Zach Dunham wrote in a Kickstarter blog post. “We started with FDM printers because they’re the most common model on Kickstarter. Our goal over time is to expand this calibration test to other printing technologies like stereolithography. Though this test is optional for creators to share on their project pages, electing to do so opens a frank conversation about quality. And backers of any 3D printer project can share images of their own tests by posting them with the hashtag #FDMtest.”

Creators can download the single, consolidated STL file and instructions to test their 3D printers’ alignment, dimensional accuracy, and resolution on Github.

3D LifePrints and Alder Hey Children’s Hospital Renew Collaboration

The Alder Hey Children’s Hospital has signed a long-term collaboration agreement with 3D LifePrints, a UK-based medical 3D printing company and a founding member of the hospital’s Innovation Hub. The company has had an embedded 3D printing facility at the 1,000 square meter underground co-creation space since 2015, and was supported by the hospital for its first two years there, showcasing the impact of its work and establishing its unique 3D printed offerings. Under the agreement, the company will continue supplying the hospital with its specialized 3D printing services.

“I am really proud of this milestone in our ongoing partnership. Incubating a start-up company in a hospital, to the point where they have series A funding, a multi-year contract with the NHS and diffusion to other medical centres around the country is an enormous vindication of what the Innovation hub was set up for,” said Iain Hennessey, Clinical Director and a paediatric surgeon at Alder Hey. “I couldn’t be more pleased to see 3DLP help integrate this emerging technology into clinical practice.”

Fargo 3D Printing Forms 3D Printer Repair Business

North Dakota-based Fargo 3D Printing has formed a new business out of its 3D printer repair segment, called Fargo 3D Printer Repair. While its parent company continues to focus on multiple aspects of the industry, the five-person repair team at the new Fargo 3D Printer Repair can devote 100% of its time to providing 3D printer repair and service to individuals, schools, OEMs, and businesses. The new spin-off company currently provides production-scale warranty servicing, maintenance, and repair services for multiple OEM 3D printing companies across North America; service and repair requests can be made through an intuitive form on its website.

“We don’t sell any 3D printers ourselves, so we are able to remain brand impartial when recommending and performing 3D printer repairs,” said John Olhoft, the CEO of Fargo 3D Printer Repair, who started working in the original shop as a repair technician. “Original Equipment Manufacturers like that they can trust us to provide high quality repairs with a quick turnaround, and not push a competing brand on their customers.”

Sciaky Providing EBAM System to Metal 3D Printing Bureau

Metal 3D printing solutions provider Sciaky will provide one of its Electron Beam Additive Manufacturing (EBAM) systems to Michigan-based FAMAero (Future Additive Manufacturing in Aerospace), a privately-owned metal 3D printed parts bureau. According to Sciaky, this custom EBAM system will be the largest production metal 3D printer in the world, with a 146″ x 62″ 62″ nominal part envelope that will be able to produce metal parts over 12 feet in length. FAMAero will use the massive new EBAM system to provide metal 3D printing services to customers in the aerospace, defense, oil & gas, and sea exploration industries.

Don Doyle, President of FAMAero, said, “FAMAero is entering the market as the first private, dedicated parts bureau in North America for large-scale 3D printed metal parts. Our Factory as a Service concept, combined with Sciaky’s industry-leading EBAM® technology, will provide manufacturers a new avenue to significantly slash time and cost on the production of critical parts, while offering the largest build platform and selection of exotic metals to choose from in the 3D parts service market.”

Creating Customized Dental Solutions with 3D Systems’ SLA 3D Printing

In order to make over 320,000 invisible dental aligners in a single day, Align Technology uses SLA 3D printing from 3D Systems. The company’s technology allows Align to create the unique aligner forms so that they are customized to each individual patient’s dental data. So far, Align has treated nearly 6 million patients, but using 3D printing technology is helping the growth of its business accelerate.

“What makes Align’s mass customization so unique is not only are we producing millions of parts every month, but each one of these parts that we produce is unique,” said Srini Kaza, the Vice President of Advanced Technology for Align Technology. “And this is really, as far as I know, the only true example of mass production using 3D printing.”

Ben Fearnley Uses SLA 3D Printing to Bring Artwork to Life

Sculptmojis

SLA 3D printing isn’t just good for use in dental applications, however. Ben Fearnley, a designer, illustrator, and 3D artist based out of New York City, uses the technology to, as he told 3DPrint.com, “bring my work to life from the 3D world to the real world.”

One interesting piece of 3D printed art Fearnley creates is Good Vibes Only Typography – script style typography lettering sculptures modeled in Cinema 4D and 3D printed on his Form 2. But my personal favorite are his Sculptmojis, which look pretty much exactly how they sound. These pieces, which are a combination of traditional sculpture art forms and modern emojis, originally began as a digital art project, and have now been brought to amusing, quirky life through 3D printing. You can purchase Fearnley’s unique 3D printed artwork here.

Discuss this research and other 3D printing topics at 3DPrintBoard.com or share your thoughts below. 

3D Printing News Briefs: August 28, 2018

We’re talking about business, cool products, and events in today’s 3D Printing News Briefs, followed by a how-to video on smoothing your 3D prints and a student competition project. Nano Dimension has sold two of its DragonFly Pro 3D printers to separate branches of the US military, while AIO Robotics has introduced its new silicone drawing mat for 3D printing pens. A 3D printing and design company offered a sneak peek of a new 3D printed golf product, and Rize plans to demonstrate its technology at the upcoming IMTS show. A YouTube video explains how to smooth your 3D prints using automotive primer, and Ogle Models helped a university team complete its prototype for the Unmanned Aircraft Systems Challenge.

Nano Dimension Sells Two More DragonFly Pro 3D Printers

Israeli additive electronics provider Nano Dimension announced this week that it sold two of its industrial DragonFly 2020 Pro PCB 3D printers to two different branches of the United States Armed Forces. The 3D printer sales were closed by Fathom and TriMech Solutions, two of the company’s top US value added-resellers. This news comes just two months after the company became a certified vendor for the DoD with its Commercial and Government Entity (CAGE) code, which means it can pursue and conduct business directly with the US Federal Government and its agencies.

“Nano Dimension continues to strengthen its position in the U.S. market, particularly in the U.S. defense sector. These sales to tier one customers demonstrate the attractiveness of our additive manufacturing solution,” said Simon Fried, President of Nano Dimension USA. “The ability to create functional circuit prototypes quickly and securely in-house is a key factor in the increasing adoption of our solution in the multi-billion-dollar U.S. defense sector. Nano Dimension’s DragonFly Pro 3D Printer makes it possible to 3D print radically new designs and improve workflows by leveraging the agility of additive manufacturing. The defense sector is highly motivated to enable additive manufacturing in the field by bypassing traditional manufacturing processes.”

AIO Robotics Introduces Silicone Drawing Mat

High-tech startup AIO Robotics, creator of the ZEUS All-In-One 3D Printer, is introducing its latest innovation – a silicone mat perfect for drawing on with your favorite 3D printing pen. The mat, made out of premium, heat-resistant silicone material, is available on Amazon for just $12.99, though you can save 10% on the mat when you also purchase one AIO Pen or an AIO Pen Filament.

The Silicone Mat for 3D Pen Drawing is perfect for many materials, including PLA, ABS, and PETG, and can be used for simplified but high-precision 3D drawing of grids, circles, and rectangular shapes. When you purchase the mat, you will also receive two free silicone finger protectors, which allow you to safely and easily remove filament from a hot 3D pen tip.

3D Printed Golf Ball Accessory

3D printing and design company Two Brothers 3D Printing Solutions, based in Massachusetts, offers consulting, 3D printing, and CAD services, and also works hard to, as its website states, “showcase the incredible and affordable technology that is 3D printing.”

“Over the past 4 years, brothers Ryan and Tyler Stacy have spent countless hours learning the ins and outs of 3D printing. Over that time, the two have been able to use 3D printing to create solutions for many different areas; from power tools to prosthetics, replacement parts, birthday gifts, and quite literally, anything in between.”

Earlier this week, the company posted its latest unique 3D printed solution on Twitter – a moveable contraption, called a TeeMate, used to pick up golf balls so golfers do not have to bend down to do it themselves. Fore!

Rize to Showcase Its Technology at IMTS

At the upcoming IMTS 2018 show, 3D printing company Rize will be showcasing its technology at the booth belonging to Fuji Machine America Corporation. Rize makes industrial 3D printing safe and easy with its Rize One hybrid 3D printer, and can produce parts that have best-in-class strength in all axes. Additionally, thanks to its unique ink marking capability, the company also provides what it calls “the industry’s only Digitally Augmented Part capability for traceability and compliance.”

At IMTS 2018, representatives from Rize and its authorized reseller, Dynamic Machine, will demonstrate the technology’s quick and clean support removal, and explain how the company’s industrial 3D printing can be combined with Fuji’s comprehensive automated manufacturing solutions in order to provide significant cost and time advantages. Come see the Rize One for yourself, and get all your questions answered, at Fuji’s booth #339059 at the IMTS 2018 show, September 10-15 at McCormick Place in Chicago.

Smooth 3D Prints with Automotive Primer

We’ve seen people smooth their 3D prints with epoxy and with acetone, but this is a new one – automotive primer. Youtuber gordontarpley recently published a video about how well it works to smooth your 3D prints with 2k automotive primer, saying that it’s been his “main method for the last few months.”

“I get asked all the time, ‘How do you clean up your 3D prints?’ and the method always varies. So I’ve been trying to figure out the best way to make a video about that,” Tarpley said.

“Most of the time I go straight from a 3D print…and I will just start with primer. Primer paint and then I’ll paint a layer, sand it, paint, sand, over and over until it looks smooth.”

Tarpley said that’s he learned some valuable information about the primers in this way. To learn more about smoothing your 3D prints with automotive primer, check out the video below:

3D Printed Prototype for Unmanned Aircraft Systems Challenge

Prototyping company Ogle Models and Prototypes has a history of helping student university teams with their competition projects. Recently, the company worked with a team from University College London (UCL) to create an unmanned aircraft prototype for their entry in the Unmanned Aircraft Systems Challenge, which is held by the Institutions of Mechanical Engineers and designed to develop and inspire the next generation of engineers.

The student team had to design, manufacture, and operate an unmanned aircraft that could complete several tasks simulating a humanitarian mission. The team ran into some issues – in order to endure wind tunnel testing, their prototype would need pressure taps in order to sample air distribution across it. So they called on Ogle for assistance, which recommended SLA 3D printing for the job so they could lower costs by building the taps within the model.

“The accuracy of industrial SLA ensured that the complex geometry of the scaled-down aerodynamic surfaces was replicated with precision. For clarity reasons, the team chose ClearVue resin, which allowed the pressure tapping pathways to be seen on the finished model,” explained Matt White, Senior Sales Engineer at Ogle.

“UCL is regarded as one of the best institutions in the country when it comes to training tomorrow’s mechanical engineers and we were only too happy to help when the team approached us.”

Discuss these stories and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the Facebook comments below.

FATHOM to promote additive manufacturing adoption with GoEngineer

Advanced manufacturer FATHOM  has launched a new agreement to promote the cross-industry adoption of additive manufacturing. In the agreement, the California-headquartered service bureau is partnering with 3D software specialist and authorized Stratasys reseller GoEngineer. Together, the two entities will offer complimentary services to their customers “to meet,” says Michelle Mihevc, Co-Founder and Principal at FATHOM, […]