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Smart International Introducing Multimaterial Dryer for 3D Printing Filaments

Moisture is not your friend when it comes to 3D printer filament, as humidity can cause weakened material, which then leads to fragile prints, poor surface finish and adhesion, and also degradation. The filament can break in your printer or parts can warp or become very brittle.  If you just leave a PLA filament on your printer it will degrade in days, nylon in hours. That’s why it’s so important to keep your material dry before you use it.

Smart International, the 3D printing licensee for KODAK, just announced the launch of a new system that they say will help dry 3D filaments and materials up to ten times faster than other systems – the Smart3D Multimaterial Dryer.

“While typical drying cycles take between 8 – 48 hours and use heat which does not remove moisture completely, the Smart 3D MultiMaterial Dryer uses a hybrid technology to dry filament in as little as an hour,” Helen Blesky, the Marketing Manager for KODAK 3D Printing’s Global Brand Licensee Smart International, told 3DPrint.com.

The 892 x 500 x 825 mm machine, developed for the FFF 3D printing market, offers efficient 3D filament drying through the use of hybrid technology, and, as a Smart International press release states, integrates industrial drying “at end-user level.” By ensuring moisture-free filament, users of the Smart3D Multimaterial Dryer can achieve consistent and repeatable 3D printing results.

Most current solutions that work to combat moisture and humidity will dry filament through the use of heat, but this really isn’t the best solution to the problem. For starters, heat won’t even necessarily remove 100% of the humidity from filament, and it doesn’t allow different materials to dry at the same time. In addition, it can affect both the chemical and physical characteristics of the materials it’s being used to treat by up to several degrees, and it can take between 8-48 hours to run a full cycle.

The new Smart3D Multimaterial Dryer uses a hybrid technology that can ensure dry filament in as little as one hour – up to ten times faster than current methods of drying. With an internal storage capacity of 733 x 250 x 506 mm – equaling up to 30 spools able to be dried and stored inside – the system is compatible with any 3D printing filament with a spool diameter of up to 500 mm.

“This product is the natural result of our customers’ requests to complete the low moisture chain and guarantee repeatable prints. When we launched the Kodak filament line featuring low moisture and vacuum-sealed packaging, and the enclosed KODAK Portrait 3D Printer with its filament protection cases, humidity was not widely perceived as FFF 3D printing’s silent enemy as it begins to be understood now,” stated Demian Gawanski, CCO of Smart International. “Since then, with chemical giants strongly stepping onto our industry and broadening its range of applications, it hurts our eyes to see high performance filament go to waste, bake in ovens or centrifugate in salad spinners. We feel this completes the most comprehensive professional ecosystem on the market and inaugurates our new year of exciting Industry 4.0 compliant releases targeted at exacting customers.”

The system, with both Ethernet and USB connectivity, recognizes spools through RFID tags, and an intuitive 7″ touchscreen records all the ambient conditions inside the drying chamber. Each filament can be scanned as it’s stored, so it’s very easy to keep track of your stock of dried materials.

When it comes to energy consumption, the Smart3D Multimaterial Dryer is very efficient, as it uses up to ten times less energy than other filament dryers on the market; this allows users to process more material in a shorter amount of time. Speaking of materials, the new system’s drying process makes it possible to dry several different materials, such as TPU, PVA, and Nylon, at the same time.

This latest edition to the KODAK 3D Printing Ecosystem comes with a discount of 10% off the $4299 MSRP for pre-order customers throughout the month of February, or until the limited stock of systems runs out. Visit local resellers for availability; pre-ordered machines will ship out this April.

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[Images provided by Smart International]

The post Smart International Introducing Multimaterial Dryer for 3D Printing Filaments appeared first on 3DPrint.com | The Voice of 3D Printing / Additive Manufacturing.

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3D Printing News Briefs: July 2nd, 2019

We’re talking partnerships and materials in today’s 3D Printing News Briefs. The Alfa Romeo F1 team and Additive Industries are strengthening their technology partnership, while Beam-IT and SLM Solutions are expanding their own cooperation. Metallum3D just opened a new beta testing program for its stainless steel filament, while Zortrax and CRP Technology are both introducing new materials.

Alfa Romeo F1 Team and Additive Industries Strengthen Partnership

At the recent Rapid.Tech-Fabcon industrial 3D printing conference in Germany, Additive Industries announced that its current technology partnership with the F1 team of Alfa Romeo Racing would be growing stronger. The Sauber Engineering company, on behalf of Alfa Romeo Racing, has ordered an additional: 4-laser, multi-module MetalFAB1 Productivity System, bringing the total up to four systems and making it Additive Industries’ largest customer with a high-productivity metal 3D printing capacity.

“Our installed base is growing fast, not only with new customers in our core markets like aerospace and the automotive industry but also through existing customers like Sauber Engineering, who are advancing to become one of the leading companies in industrial 3D printing in Europe, ramping up production,” stated Daan Kersten, the CEO of Additive Industries. “Although most users of metal additive manufacturing are still applying prototyping systems, we see an increasing number of companies concluding they need dedicated systems for series production. Our modular MetalFAB1 family is the only proven system on the market today designed for this use. We are grateful and proud to be technology partner to Sauber Engineering and the F1 team of Alfa Romeo Racing.”

Beam-IT and SLM Solutions Sign Expanded Agreement

M.Sc.Eng. Martina Riccio, AM Process Leader of Beam-IT and technical team

Italian 3D printing service bureau Beam-IT and metal 3D printing provider SLM Solutions have signed an agreement, which will expand their current long-term cooperation. Together in a joint venture project, the two will work to develop more material parameters – focusing on certain material properties – for the nickel-based alloys IN939 and IN718; this process will help create a less lengthy timeframe in terms of parameter testing. Additionally, Beam-IT has added two new SLM 3D printers to its product portfolio: an SLM 280 and an SLM 500.

 

 

 

“We are pleased to announce our cooperation agreement with SLM Solutions and the two additional machines,” said Michele Antolotti, the General Manager of Beam-IT. “We regularly produce high-quality parts for our customers using selective laser melting because the SLM ® technology works efficiently, quickly and, above all, safely. With the expanded capacity of our new multi-laser systems we can also increase our productivity and react to the increased interest in SLM ® technology from our customers.”

Metallum3D Opens Stainless Steel Filament Beta Testing Program

Virginia-based company Metallum3D announced that it has opened a beta test program for its stainless steel 316L 3D printing filament. This new program will support the company in its development of an affordable and accessible on-demand metal 3D platform for FFF 3D printers. The Filament Beta Test Program is open until July 31st, 2019, and a limited run of 150 0.5 kg spools of Metallum3D’s stainless steel 316L filament will be offered for a discounted price on a first come, first serve basis.

Nelson Zambrana, the CEO of Metallum3D, said, “Our 1.75mm Stainless Steel 316L filament material has a metal content of 91.7% by weight or 61.5% by volume, while maintaining enough flexibility for a minimum bend diameter of 95 mm (3.75 in.). The combination of high metal loading and filament flexibility was a tough material development challenge that took us over a year to solve.”

Zortrax Introducing Biocompatible Resins for Inkspire 3D Printer

Last year, Polish 3D printing solutions provider Zortrax developed the Inkspire, its first resin 3D printer. The Inkspire uses UV LCD technology to create small and precise models for the architecture, jewelry, and medical industries. With this in mind, the company is now introducing its specialized biocompatible resins that have been optimized for the Inkspire to make end use models in dentistry and prosthetics.

The new class IIa biocompatible Raydent Crown & Bridge resin is used for 3D printing temporary crowns and bridges, and is available in in an A2 shade (beige), with high abrasion resistance for permanent smooth surfaces. Class I biocompatible Raydent Surgical Guide resin for precise prosthetic surgical guides  is safe for transient contact with human tissue, and offers translucency and high dimensional accuracy. With these new materials, the Zortrax Inkspire can now be used by prosthetic laboratories for prototyping and final intraoral product fabrication.

CRP Technology Welcomes New Flame Retardant Material

Functional air conditioning piping made with LS technology and Windform FR1

In April, Italy-based CRP Technology introduced its Windform P-LINE material for for high-speed, production-grade 3D printing. Now, it’s officially welcoming another new material to its polyamide composite family – Windform FR1, the first carbon-filled flame-retardant laser sintering material to be rated V-0. The material is from the Windform TOP-LINE family, and passed the FAR 25.853 12-second vertical, the 15-second horizontal flammability tests, and the 45° Bunsen burner test. The lightweight, halogen-free material combines excellent stiffness with superior mechanical properties, and is a great choice for applications in aerospace, automotive, consumer goods, and electronics.

“Only a few days from the launch of a new range of Windform® materials, the P-LINE for HSS technology, I’m very proud to launch a new revolutionary composite material from the Windform® TOP-LINE family of materials for Laser Sintering technology,” said Franco Cevolini, VP and CTO at CRP Technology. “Our aim is to constantly produce technological breakthroughs. With Windform® FR1 we can steer you toward the proper solution for your projects.

“We will not stop here, we will continue our work on renewal and technological expansion in the field of Additive Manufacturing. Stay tuned!”

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