Tongo’s WoeLab Has Produced Over 20 3D Printers Made From E-Waste

Seven years after Afate Gnikou, an inventor working in a Tongolese maker space created Africa’s first 3D printer from e-waste, the piqued interest in this innovative construction led to the development of more than 20 other 3D printers made from unwanted electronics dumped in the West African nation of Togo, according to a report from WeeTracker. The technological revolution is happening at WoeLab (originally spelled WɔɛLab) known to many as street-level FabLab. The innovative hub was created by architect Sénamé Koffi Agbodjinou as a safe haven for technological democracy and is the first free laboratory of social and technological innovation of Togo to divert the use of discarded electronic material by creating sustainable technology.

WoeLab’s signature 3D printer, called the W.Afate is named after Gnikou’s early invention while the W stands for WoeLab. The W.Afate is inspired by the Prusa Mendel after one of the models was put together at WoeLab thanks to a kit brought from France. Gnikou quickly found a way to manufacture a machine that was easily reproduced and was based entirely on reusing discarded materials, mainly central processing units (CPUs), printers, scanners, Arduino boards, and lead wires.

Physically located in the Togolese city of Lomé, WoeLab has access to incredible supplies of unwanted electronic material. Unfortunately, the city, like many others in Africa, have large informal e-waste dumping and processing sites. Togo imports an estimated 500,000 tonnes of e-waste a year, and with one of the largest ports in West Africa, it has great potential to become the continent’s e-waste leading country. This is why turning used electronics into low-cost 3D printers could offer a potential solution to this risky, unhealthy, and illegal tendency that pose a threat to the environment and its inhabitants. Electronics contain toxic substances such as lead, mercury, cadmium, arsenic, and flame retardants, for instance, an old cathode-ray tube (CRT) computer screen can contain up to three kilograms of lead.

Innovative minds like Gnikou and Agbodjinou could provide solutions to a harsh African reality, by providing the know-how to co-create 3D printers, and drawing the population closer to technology.

Sénamé Koffi Agbodjinou (Credit: WoeLab)

Using crowdfunding from Ulule, a community-backed incubator of positive impact projects around the world, WoeLab raised over 4,600 dollars to develop the Woebots1 W.Afate, the first artisanal 3D printer, openSource and outside the RepRap family tree. The money was used to constitute the first series of practical kits based on the rational conversion of waste to 3D printers for fab labs around the world and to finance extension workshops in Togo.

Providing solutions adapted to African conditions and realities is an initiative on its own. The young architect and anthropologist understands what it takes to supply a broad context, both ethically and productively, to bring the various social strata in the city closer to technology, by offering the ability to create their own machines thanks to very detailed and simplified documentation that explains how to manufacture the W.Afate in 10 steps. The company claims to ambitiously think about African cities around these places of innovation. Under the SiliconVilla program, WoeLab has helped create and incubate 11 collaborative startups working around waste management, and resources.

More than a year ago, on the weekend following the opening of the research and exhibition project Digital Imaginaries: Africas in Production, Agbodjinou described WoeLab as “a utopia where everyone can launch projects to have an impact in the neighborhood and address ways to collect waste.” 

Moreover, the founder of WoeLab, revealed that since 2013, they had launched a second lab called WoeLab Prime, an incubator for startups and a way to identify the great potential of young children by incorporating hackathons, coding classes, and more. Both WoeLab sites also have 600 square meters of space each that are used as living quarters for people to visit.

As the biggest tech hub in Western Africa, they are not only interested in continuing to manufacture their pioneering W.Afate, which has become very well known around the world, but they have also developed a new 3D printer that they expect to commercialize, the Woebots Tavio. Agbodjinou had described that, although W.Afate is an incredible concept that encompasses sustainability, creativity, and knowledge, it is very difficult to build industrially because it relies on electronic waste, and he said that it’s not easy to find the same e-waste for every machine. 

The W.Afate 3D printer (Credit: WoeLab)

Powered by L’Africained’Architecture – an activist structure also set up by Agbodjinou to promote an original approach to planning and design in Africa – the WoeLab has become a very popular site for young people of Lomé with a curious desire to learn. Creating 3D printers with material that would otherwise end up in dumps, or incinerated, helps these communities value the need for sustainability in their designs, and like most brilliant ideas, the WoeLab innovation space has encouraged the development of other makers pace, fab labs and creativity centers that manufacture disruptive technology, like students in Tanzania’s Buni Hub, who also build an e-waste 3D printer just three years after WoeLab was created.

While encouraging students to manufacture 3D printers, WoeLab also provides the community of Lomé an opportunity to generate a tool that can improve their lives, empowering everyone to become a growing force for change. Every year, we generate 50 million tons of electronic waste worldwide, and 85 percent of these products are discarded in landfills or incinerators. This should be a great incentive to follow in the footsteps of Agbodjinou, who early on saw what others didn’t, potential to create a 3D printer out of junk.

The post Tongo’s WoeLab Has Produced Over 20 3D Printers Made From E-Waste appeared first on 3DPrint.com | The Voice of 3D Printing / Additive Manufacturing.

3D Printing News Briefs: September 21, 2019

We’re talking about an event, some 3D printing education news, and racing applications in today’s 3D Printing News Briefs. Russia’s top 3D printing festival is returning for a second year, 3D Universe is introducing its Educators Exchange Community, and SUNY New Paltz is opening a 3D printing/business incubator. Scheurer Swiss GmbH supplied Toyota Gazoo Racing New Zealand with 3D printed parts, and Cincinnati Inc. is now an official sponsor of Hendrick Motorsports.

3D Today Festival in Russia

Russian 3D printing media outlet 3Dtoday will soon hold 3Dtoday Fest, the country’s top national 3D printing event. The festival premiered last year in St. Petersburg, but is moving to Moscow this time. Top local 3D technology manufacturers and distributors, such as iGo3D Russia and Picaso 3D, will attend the event, and many amateur 3D printer designers will showcase their work as well. Industry professionals and popular 3Dtoday bloggers will speak at the festival, and makers will have the chance to take complimentary workshops on topics ranging from post processing and painting 3D printed models to drawing with a 3D pen.

The goal of 3Dtoday Fest, which is working to expand the reach of 3D printing on a prosumer level, is to unite the community in order to help new and established manufacturers promote their materials and equipment, help beginners enter the world of 3D printing, and give artists and designers a place to display their work to a larger audience. 3Dtoday Fest will take place in Pavilion 5 of Moscow’s Expocentre on November 29 and 30 from 10 am to 6 pm.

3D Universe Introduces Educators Exchange Community

For a teacher who’s long wanted a classroom 3D printer, confusion may set in once the dream becomes a reality – what to have the students do with it now that it’s here? That’s why  3D Universe, a retailer and founding member of the e-NABLE community, has launched its new Educators Exchange community group on Facebook. The page is for educators who want to share their classroom’s digital fabrication projects, which is easy to do with the group’s spreadsheet.

“Our hope is that teachers from all over the world will share their curriculums with each other as open-source resources. We would love to see classrooms create collaborative projects that can connect students from different demographics together in a global 3D Universe Educational Maker Movement!”

Simply request to join, answer a few questions, and agree to the group rules, and then you can start sharing what your students are working on. You can browse the spreadsheet to find open source educational project files and resources, and even find helpful links to websites, articles, and machine-specific tutorials.

SUNY New Paltz Opens New Engineering Innovation Hub

The State University of New York (SUNY) at New Paltz has just opened its $13.5 million Engineering Innovation Hub (EIH) building, built by Urbahn Architects and general contractor PC Construction. The 19,500 square foot facility, designed to meet LEED Silver environmental and sustainability standards, includes teaching and research lab spaces, the school’s Hudson Valley Additive Manufacturing Center (HVAMC), a popular bachelor’s degree program in mechanical engineering, and 3D print prototyping labs to support the program. It was designed in such a way that an expansion could be supported in the future if necessary.

“The bright, open, 661-square foot entrance lobby is intended as a collaborative space for students,” explained Urbahn Architects’ Construction Administrator Manuel Mateus. “It features cabinets for the display of 3D-printed artifacts. Counters with computer charging and data outlets, lounge-style seating, and whiteboards that allow students to study, work, and collaborate. The lobby also features a textured art wall invoking 3D-printed panels. The flooring consists of textured porcelain ceramic tile and the ceiling is gypsum board. The space features ring-like curvilinear LED ceiling light fixtures.”

3D Printed Toyota Race Car Parts by Scheurer Swiss

Scheurer Swiss GmbH was commissioned to create carbon-reinforced 3D printed engine components for the well-known Castrol Toyota Racing Series (TRS). With the company’s help, Toyota GAZOO Racing New Zealand has created the more powerful Toyota FT-60 for the TRS 2020. The engine can produce 285 hp – far more than its predecessor – and the car itself was tested on the track in Italy this summer. The material was able to stand up under the enormous heat and speed, in addition to the race track’s compressive forces.

“We are planning to go into series production soon with the 3D-printed carbon-reinforced engine components from Scheurer Swiss. We are very satisfied with the advice and service provided by Scheurer Swiss, in particular the flawless and fast delivery of the urgently needed carbon-reinforced components for the Toyota FT-60 test series,” said David Gouk, the owner of David Gouk Race Engines.

The Castrol Toyota Racing Series’ 2020 racing season starts in January at the Highlands Motorsport Park in New Zealand.

Cincinnati Inc. Sponsoring Hendricks Motorsports starting in 2019

In a record 10-year agreement beginning this year, machine tool manufacturer Cincinnati Inc. has joined Hendrick Motorsports – a 12-time NASCAR Cup Series champion – as an official sponsor through the 2028 racing season. The company will be a primary sponsor of Alex Bowman’s No. 88 Chevrolet Camaro ZL1 in the October 6th Cup Series playoff race, in addition to two 2020 events. Cincinnati Inc. is also a full-season associate sponsor of the team’s entire stable for ten years, and was named Hendrick Motorsports’ Official Metal Fabrication and Additive Equipment Provider. Hendrick will use the company’s 3D printing, laser cutting, and press brake machinery to help develop and construct its race car fleet.

“Ten years is quite a statement. It demonstrates how the Cincinnati team feels about NASCAR and the opportunities the sport presents for their business,” said Rick Hendrick, owner of Hendrick Motorsports. “From the perspective of our team, it’s a major endorsement of how fantastic the Cincinnati products are and the confidence we have that the relationship will help provide a competitive advantage on the racetrack. We look forward to a lot of trips to Victory Lane together over the next decade.”

Discuss these stories and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the Facebook comments below.

The post 3D Printing News Briefs: September 21, 2019 appeared first on 3DPrint.com | The Voice of 3D Printing / Additive Manufacturing.

3D Printing News Briefs: May 1, 2019

In today’s 3D Printing News Briefs, we’ve got stories on events and business for you, followed by an innovative piece of 3D printed furniture. The fourth Metal Additive Manufacturing Conference will be held in Sweden this November, and Oerlikon AM will soon be hosting the grand opening event for its new Innovation Hub. Link3D is partnering up with Additive Rocket Corporation, and an industrial designer created a 3D printed chair that can fold up flat.

MAMC 2019 Coming to Sweden this November

From November 25-27, 2019, the fourth Metal Additive Manufacturing Conference (MAMC 2019) will take place in Örebro, Sweden. In addition to keynotes and other presentations, there will also be site visits to metal additive manufacturing companies and users AMEXCI, Lasertech LSH, and Siemens Industrial Turbomachinery. Then, directly following the conference, the Austrian Society for Metallurgy and Materials (ASMET) will be holding a two-day metal Design for Additive Manufacturing (DfAM) course in the same city.

The specialized course is for designers and engineers with basic CAD experience, in addition to technical and managerial personnel in industry who are interested in learning more about AM. Hands-on exercises in DfAM will occur during the course, and several experts from around the world, such as Professor Olaf Diefel from the University of Auckland, will be lecturing. The registration fee is €490, and the deadline to register is September 1st, 2019. Please contact Mrs. Yvonne Dworak with ASMET to register.

Grand Opening for Oerlikon AM’s Innovation Hub

On May 29, Oerlikon AM will be hosting an industry event to celebrate the grand opening of its new Innovation Hub & Advanced Component Production facility. The event, which will take place at the company’s new Huntersville, North Carolina facility, will showcase major developments in advanced manufacturing to guests including academics, business leaders, community members, customers, and lawmakers. This is an important step for the Swiss aerospace components manufacturer and will give them the opportunity to enter the US market and serve customers there.

After a brief welcome and breakfast, there will be remarks from 9:45-10:15 on the front lawn of the facility, located at 12012 Vanstory Dr. Then there will be a ribbon cutting, after which attendees can enjoy cake, coffee, and networking opportunities. A tour of the facility will follow, and then Oerlikon will have a BBQ lunch and a children’s program, in addition to several information booths.

Link3D Partnering with Additive Rocket Corporation

At this week’s Aerodef event, AM software company Link3D announced a new partnership with California-based Additive Rocket Corporation (ARC), which makes high-performance 3D printed metal rocket engines. This is ARC’s first step towards adopting Link3D’s digital Additive Manufacturing Execution System (AMES), and will enable standards compliance, in addition to streamlining its 3D printing production for affordable, reliable propulsion solutions. Link3D’s workflow software allows companies like ARC to track and trace data in a secure environment, and adherence to quality assurance and quality control requirements from regulatory standards board will also be embedded in the software.

“Link3D is the perfect compliment to our design process, streamlining our manufacturing operations and building quality into the workflow,” said Kyle Adriany, the Co-Founder & CTO of ARC. “Link3D’s Standards Compliance Program is a built-in solution of its additive manufacturing workflow software that tremendously helps organizations in Aerospace & Defense increase productivity and reliability, improve its market position, reduce costs and advance new technologies.”

3D Printed Chair Folds Up Flat

Industrial designer Patrick Jouin has long used 3D printing in his work, including his unique One Shot Stool, but his latest prototype really pushes the limits of the technology’s material process. His TAMU chair, developed together with Dassault Systèmes, was launched during the recent Milan Design Week and was inspired by nature and origami. Jouin utilized Dassault’s generative design software to create the chair, which not only helps it look delicate and ornate but also makes it possible to fold it down so it’s almost completely flat. The goal was to use as little material as possible to create the chair, which only weighs a little over five pounds. Jouin’s team in Milan 3D printed 1,643 individual components and assembled the prototype chair by hand, but he hopes to make the chair in one continuous 48-hour print in the future.

“Previously designers were inspired by ‘organic’ as a style, but what is completely new is that designers are now inspired by the organic process itself, and how to emulate it. Manufacturing has fallen into the habit of producing more material than necessary. but with the help of innovative digital technologies, we are now able to create with much more efficiency and less waste, even as early as the design process,” Jouin stated.

Discuss these stories and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the Facebook comments below.

European Innovation Hub and Test Bed to Focus on Developing and Implementing 3D Printed Electronics

More and more, we are using special industrial 3D printers, with inkjet and aerosol jet technology, to embed conductive components within our intelligent products in what we call 3D printed electronics. Items like ECG electrodes and contactless payment cards use these embedded components to perform wireless activities and readings, like measuring the frequency of a person’s heart beats and paying for something at the store. The technology makes it possible to 3D print conductive circuits on nearly any surface imaginable, and the market for it is estimated at $32 billion outside Europe alone. Now, the continent is working to play catch-up.

In a move to increase Europe’s competitiveness in this field, and further prepare for Industry 4.0, the European Union’s Horizon 2020 has granted €10.6 million in funding to a new European innovation hub, led by the Danish Technological Institute (DTI), that will focus on 3D printed electronics.

“Printed electronics opens up a whole world of new opportunities, as complex constructions can be embedded just like using 3D printing, at prices able to compete with mass-produced goods,” said Zachary James Davis, DTI’s Project Coordinator for the hub. “Quite simply because electronics can be produced from CAD drawings and printed on flexible materials, as already used in architecture and 3D print.”

DTI researchers have been working with 3D printed electronics since 2016. This work, coupled with its efforts in encouraging the adoption of 3D printing, is what makes the university the perfect leader for the new hub as it works to help Europe’s manufacturing industry gain a strong position. Together with 16 RTOs and businesses, such as Fraunhofer, Eindhoven University of Technology, RISE, and Axia, DTI will develop an open innovation test bed, or LEE-BED, which will function as the hub and focus on 3D printed electronics.

Enterprises that apply to join LEE-BED will have their businesses cases evaluated first. If they are selected to participate, they will receive access to RTOs which most closely match their personal requirements. In addition, the chosen enterprises will also have access to expertise and equipment from designated RTOs in order to support their own 3D printing electronics development efforts, with no financial risk, all the way from the prototyping phase up to pilot production and full-scale manufacturing.

Davis explained, “All the partners in LEE BED will provide their various skills and facilities within printed electronics to enterprises that want to integrate and embed electronics into their products.

“Enterprises will be able to prove the viability of new technologies without major investment and financial risk during the all-important initial phase. We have already started working with jewellery giant Swarovski, looking into the idea of intelligent light in their crystals that can be integrated with clothing and home interiors.”

In addition to Swarovski, LEE-BED also has three other industrial cases with European companies: Acciona, Grafietic, and Maier.

LEE-BED is made up of three phases:

  1. Technological & economic modeling, including lifecycle analysis, patent research and safety/legislation audit
  2. The pilot project using current, and upgraded, pilot lines for nanomaterials, nano-enabled formulations, and 2D/3D printing of components
  3. Knowledge transfer, to include evaluation of intellectual property rights (IPR) and patents, investment possibilities, and standards/safety screening

The purpose of LEE-BED is to spread awareness about 3D printed electronics, and develop and implement them across Europe in order to “break down barriers” for the technology to be used. The goal is to keep the European manufacturing industry in the EU, as opposed to outsourcing high-tech projects elsewhere.

Discuss this and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the Facebook comments below. 

[Images provided by Danish Technological Institute]