Reinvented Magazine Presents their Latest Maker Themed Issue!

Caeley Looney from Reinvented Magazine reached out to let us know all about their latest issue which features Erin St. Blaine, Adafruit tutorials and more!

Reinvented Magazine is proud to present its latest issue, and guess what? It’s maker themed! Issue No. 5, their most recent publication, features a wide variety of makers, innovators, and electronics aficionados. Here is a more in-depth look at the content you’ll find in this season’s magazine:

  • An exclusive interview with Svetlana from Kamui Cosplay, showing off her extraordinary maker-centric cosplay designs just in time for some Halloween inspiration;
  • A story highlighting the Maker Movement, including an exclusive interview with the founder of Maker Faire, Sherry Huss;
  • Their ‘Meet the Makers’ series featuring interviews with Julielynn Wong, MD; Maker and Nonprofit Founder, Xyla Foxlin; Ashley Awalt; Erin St. Blaine; and Lorraine Underwood;
    An interview with the Host of Mythbusters Jr., Allie Weber;
  • Articles providing an introduction to electronics, 3D printing, and hackathons;
    Do it yourself (DIY) article featuring one of Adafruit’s tutorials;

You can find all of this (and much more) in their latest issue, which is officially in stock on their website!

Order your digital or physical copy now at https://www.reinventedmagazine.com/shop-1!

Reinvented Magazine is a 501(c)(3) nonprofit organization that works to empower and inspire the next generation of young girls to pursue their passions in science, technology, engineering, and mathematics (STEM). Through their One-for-One Program, for every magazine bought, they donate up to one magazine to a girl in a low-income or rural area without access to STEM education resources.

Meet the Fifth Grade 3D Designers of Trojan’s Tinker

Joining Creativity and Technology in Early Education

At Southeast of Saline Elementary school in Kansas, art and technology teacher Kinsy McVay challenged the students in his 5th grade art class to design and market their own 3D printed creations. “I believe that 3D printing is a great combination of my two interests that gives students a real-world application for their creativity,” Mr. McVay said.

Last year, Mr. McVay gave his students the opportunity to make their own custom fidget spinners and market them at school. After attending workshops about student entrepreneurship, Mr. McVay decided to take this idea to the next level and teach the students to create and market an object to the world outside of school and family by making their 3D printed designs available for purchase from their very own Shapeways online store, “Trojans Tinker”.

“I think knowing that anyone could order your design is really cool because we are only in the 5th grade and they could be talking about my design all the way in Canada.” said Kelli, a student in Mr. McVay’s class who designed a keychain.

The class decided that 50% of the profits from their shop would go to their classrooms and the other 50% would go to cancer research. 

Exploring Inspiration and New Skills

The students followed tutorials and learned how to use Tinkercad to model their designs. “I feel that using Tinkercad was pretty easy. I liked that I could follow a lesson that would teach me how to do a certain thing.” said Charlotte, another student.

Mr. McVay left it up to the students to chose their final designs, as well as five materials available through Shapeways, and over the course of a few months they prototyped and refined their designs using the school’s 3D printers. The students then made posters and a video commercial to market their website and their Shapeways shop.

The Southeast of Saline students created a wide range of designs including keychains, plaques with positive messages like “Be Yourself” and small statues that include a Space Needle and a Roman Cathedral. They were inspired by their interests, friends and family, as well as causes dear to them.

“I was inspired to make my product for the kids that are getting bullied every day at school,” said Jackson, who designed a “Stop Bullying” keychain.

The Students’ Take on their Adventure into 3D Printing

The students will have a chance to examine their experience in order to provide feedback to next year’s 5th grade class. “My favorite part about 3D printing was just learning how to design things,” said Madison, who designed the Roman Cathedral. “Before we even started this project I had always thought 3D printing was cool. But then I actually had a chance to try it. I ended up picking a really hard lesson, but I still had a lot of fun.”

When asked what advice they would give to future students, many agreed that it was important to take one’s time but mainly to enjoy the process. Suttyn, who designed a cactus, said “It can be hard at times but it is a really fun thing to learn to do and getting to create whatever you want is really cool too.”

The students encourage anyone visiting their Shapeways shop to email them a quick hello so they can see how many people their shop has reached. Stop by the Trojans Tinker page to see these ambitious 5th graders’ designs!

The post Meet the Fifth Grade 3D Designers of Trojan’s Tinker appeared first on Shapeways Magazine.

Interview with Zach Kaplan of Corazon Capital, mHUB and Inventables

Zach Kaplan

Zach Kaplan is the founder and CEO of the company Inventables, a 3D carving company offering a powerful machine, intuitive software, and unique materials that make carving easy and inspiring. Kaplan is also a member of the board of directors for mHUB, Chicago’s first innovation center focused on physical product development and manufacturing, and a founding partner at Corazon Capital. He has a vested interest in the entrepreneurial economy that can be afforded through 3D printing and product manufacturing as his company helps to enable entrepreneurs within this field.

Give us a bit of info on your background?

I got started in digital manufacturing at Glenbrook North High School.  That experience inspired me to get a bachelor’s degree in Mechanical Engineering from the University of Illinois Urbana-Champaign.

What was your first experience as a maker?

My first experience as a maker was probably playing with construction toys as a child.  We had LEGOs, Construx, and cardboard brick blocks. The first electrical project I remember was a soldering an autonomous robot together in 6th grade.

Chicago has deep roots in manufacturing, what effect has that had?

Manufacturers in Illinois account for 12.6 percent of the total output in the state, employing 9.5 percent of the workforce. Total output from manufacturing was $103.75 billion in 2017. In addition, there were 572,700 manufacturing employees in Illinois.  I think that has helped us build an ecosystem to advance digital manufacturing.  

Chicago has been the center of gravity for digital manufacturing.  We’ve shown a lot of leadership when it comes to the growth in the movement. The Museum of Science and Industry was one of the first to have a fab lab.  Chicago was the first big city to build a large scale makerspace in a library. Pumping Station One started in 2009 before it was fashionable to build a makerspace or hackerspace.  Today mHub and DMDII are buzzing with activity and have brought together the traditional manufacturing industries, the startup community, with digital manufacturing technology. It’s a great place for Inventables to be.

X-Carve by Inventables

As a member of the board of Directors at mHUB, what excites you about developments within Chicago and the additive manufacturing sector as a whole?

mHUB was a glimmer of an idea 5 years ago when we first started talking about it at the GE Garage during Chicago Ideas Week. Today it’s a 63,000 square-foot facility that contains 10 fabrication labs, including electronics, plastic fabrication, metals, textiles and rapid prototyping, as well as a microfactory for small production runs.  What excites me is it’s buzzing with activity.

You have a manufacturing background but also have involvement within the VC world as a founding partner at Corazon Capital. Could you give some insight on what it means to go from an entrepreneur to an investor?

Going from an entrepreneur to an investor happens pretty organically.  As you go on your entrepreneurial journey other entrepreneurs start asking you questions or for feedback on fundraising.  I gradually started getting more and more deals sent to me and eventually started investing. Corazon has a team of people and I’ve become a venture partner.  My role is to help identify investments, evaluate them, and help other founders in our portfolio by making introductions or sharing my experiences. In terms of my own investment thesis I like to invest in people working on problems in big markets where the product is just starting to be defined.  At Corazon we invest in seed and early stage deals so the product is still evolving.

What advice do you have to people who are working with startups in the additive manufacturing space?

Fail often to succeed sooner.

What advantages does Chicago have in terms of the global maker scene?

Chicago is well connected in the global maker scene because of O’Hare airport.  Almost every city is a direct flight away. We sometimes take that for granted living here.  We have McCormick Place which brings the IMTS (International Manufacturing Technology Show).

International Manufacturing Trading Show

What are some trends to watch out for within the maker world?

Low cost distributed digital manufacturing with CNC machines is going to dramatically increase over the next 5 years.

 

How Our Etsy E-Commerce Integration Helped Grow Cityscape Rings’ Business

Shapeways e-commerce integration with Etsy

The Shapeways X Etsy E-Commerce Integration is a seamless way for Etsy shop owners to manage their orders and fulfillment directly on Shapeways. This exciting e-commerce integration also gives members of our community who may not be current Etsy users an opportunity to set up their own shop and expand their customer base.

We spoke with one of our creators who is using the Etsy E-commerce Integration to grow her business. Ola Shekhtman is the designer behind Cityscape Rings, a fine jewelry company that turns iconic city skylines into unique statement pieces. Below is her Shapeways story.

The term ‘Etsy’ is a registered trademark of Etsy, Inc. This application uses the Etsy API but is not endorsed or certified by Etsy, Inc.

The Freedom of 3D Printing

IT WOULD PROBABLY TAKE ME ABOUT 100 YEARS TO PRODUCE 1,000 OF MY RINGS BY HAND. IT ONLY TAKES SHAPEWAYS 2 TO 3 WEEKS TO CREATE AND SHIP THE SAME AMOUNT.

Cityscape Rings: 3D designing gives me three different kinds of freedom. The first: geographic freedom. I can live where I want, I can travel all year long – the only tool I need to have for my business is my laptop.

Then there is the creative freedom. Because Shapeways’ 3D technology is able to capture and render incredibly fine details, I never have to hold back in what I design. So many jewelers are amazed by the details of my Cityscape rings. Customers adore the miniature columns and statues that I’m able to build into each piece. It’s tricky to carve out windows and yet 3D printing makes it easy.

Finally there’s the freedom of time – it would probably take me about 100 years to produce 1,000 of my rings by hand. It only takes Shapeways 2 to 3 weeks to create and ship the same amount. With 3D modeling, I can design one city’s skyline once and then it is available to order in any quantity, forever. That allows me to pursue endless amounts of new designs.

London Ring by Cityscape Rings

London Ring by Cityscape Rings

Starting A Business With Shapeways

When I finished my first 3D model, I did some research to see where I could produce it. Shapeways was always the first name that popped up. I signed up easily, uploaded my model, checked the price, chose a material, made a simple payment and received a perfect quality product in the specified time.

One day I bought a large 3D printer with the intention of fulfilling my order by myself. I sold that printer 3 months later. Since I’m the owner of my business and its only employee, I play a lot of roles. I’m the designer, I’m the 24/7 customer service, I’m the marketing and PR specialist, as well as the accountant, analyst, and planner. I’m happy to have Shapeways handle the manufacturing, that way I can at least get some sleep.

Shapeways was my first experience and I still belong to Shapeways. I stay because of the continued quality of the product and the customer service – the customer support is brilliant!

“The Etsy E-Commerce Integration is Magic!”

The Etsy market is giant. It’s the tenth largest online marketplace. Etsy visitors are ready to buy – they’re searching with the intent to purchase. All you need are some high-quality photos, a captivating description, the right title and tags, and your customer will find you.

Before the Etsy integration, it took a while to place orders on Shapeways for my customers. The Etsy E-commerce integration is magic! Now I’m able to place an order without a single click. I have more free time to work on new ideas.

I also have a shop on the Shapeways Marketplace, which is essentially a stream of passive income. All I do is upload models on the website, add some photos and descriptions, and then once a month money immediately appears in my PayPal account. What could be easier?

This year, Cityscape Rings started to appear in some physical gift shops. My next plan is to conquer wholesale.

Connect your Etsy store with Shapeways

You too can have access to seamless order fulfillment for all of your products today.

The post How Our Etsy E-Commerce Integration Helped Grow Cityscape Rings’ Business appeared first on Shapeways Magazine.

How Our Etsy E-Commerce Integration Helped Expand Mythic Articulations’ Business

Shapeways e-commerce integration with Etsy

Shapeways and Etsy share a similar passion for supporting small business owners and making entrepreneurialism accessible and straightforward. So we couldn’t think of a more perfect partner to tap for an e-commerce integration, allowing Etsy shop owners to manage their orders and fulfillment directly from Shapeways. With this addition to the platform, selling and shipping your very own 3D printed product is easier than ever before.

To show you all the new possibilities our Etsy E-Commerce Integration presents, we spoke to Brian Richardson, a Shapeways community member who is using the link to expand his business. Richardson is the founder of Mythic Articulations, a company that specializes in creating 3D-printed mythical creature and cryptid skeletal models.

The term ‘Etsy’ is a registered trademark of Etsy, Inc. This application uses the Etsy API but is not endorsed or certified by Etsy, Inc.

Shapeways Makes 3D Printing Simple

“SHAPEWAYS WAS THE FIRST 3D PRINTING COMPANY I CAME ACROSS AND I STUCK WITH IT. THE PRICING IS STILL BETTER THAN THE COMPETITION FOR THE MATERIALS I TYPICALLY USE AND THE AUOTMATED CHECKS AND 3D TOOLS THEY OFFER MAKE CREATING PRINT-READY MODELS VERY SIMPLE”

Brian Richardson: I initially took up 3D modelling on a whim after finding the free program Sculptris by Pixologic. I very much enjoyed it and ended up teaching myself a bit more about it and eventually bought Z-Brush due to the plethora of additional features and ease of use it provided. When I decided I’d like to bring a sculpture or two into the real world, Shapeways was the first 3D printing company I came across and I stuck with it. The pricing is still better than the competition for the materials I typically use and the automated checks and 3D tools they offer make creating print-ready models very simple.

With Shapeways, it’s easy to get a model to the point where it will print without issue. The New York production facility is also located a few hours away from where I live, so orders generally get to me the day after they are shipped, which is always a plus.

Shapeways’ High-Quality Materials

Dragon Skeleton 3D Print Taxidermy Sculpture by Mythic Articulations

Dragon Skeleton 3D Print Taxidermy Sculpture by Mythic Articulations

Most of the models I print are skeletons, which have many thin and intricate parts. I use Shapeways’ laser-sintered white nylon, partly because it gives a nice bone-like texture and appearance, but also because it requires no support material. I’ve recently acquired a small FDM printer but having to support the model as it prints takes a toll on the intricacy of the parts I can produce and the surface finish as well. Laser-sintered parts just have a nicer look and feel than ABS or PLA prints.

The Etsy E-commerce Integration

Selling on Etsy opens my sculptures up to a much wider audience than selling on Shapeways alone. Where the main focus of the Shapeways marketplace is 3D-printed items, the general vibe of Etsy is more handcrafted products and art/sculptures, which fits my products fairly well.

The sales channel integration will also allow me to transition away from manually re-packaging and re-shipping orders. This makes the whole business a bit more turn-key and will also lead to faster processing times for a good number of orders, as well as cheaper shipping, since the orders will go straight to the customers rather than going through me first. This will be especially helpful for foreign customers as most international orders will no longer be shipping from the US. Orders to the U.K. and France, for example, will instead ship from the Eindhoven facility, which should greatly reduce the delivery time and shipping cost.

I currently only sell my work on Etsy and Shapeways. My immediate plans are to transition the majority of the non-poseable skeletons I offer over to the Etsy-Shapeways sales integration.

Connect your Etsy store with Shapeways

You too can have access to seamless order fulfillment for all of your products today.

The post How Our Etsy E-Commerce Integration Helped Expand Mythic Articulations’ Business appeared first on Shapeways Magazine.

3D Printing Pioneer Interview with PADT Co-Founder Eric Miller

In the primordial soup of 3D printing, in the the 1990’s a group of Allied Signal engineers were using simulation and 3D printing to design turbine engines. This group saw the potential that 3D printing had, only a few years after the technology had been commercialized. They formed PADT in 1994. The team bought an SLA 250 and was in business producing prototypes and soon after complex manufacturing and design projects as well. Now the company additionally resells Stratasys equipment, sells and consults on ANSYS software, does 3D scanning as a service and does manufacturing for aerospace companies. The company also has a speciality in designing, developing and producing medical devices. PADT also is rumored to do very high end technically challenging research projects for acronym ridden parts of the US government. PADT today has gone from one of the world’s first service bureaus to a 25-year-old company with 95 employees with its own 44,000 Sq Ft ISO certified site. We interviewed 3D printing pioneer and PADT Co-Founder Eric Miller to find out more about the quarter of a century old company.

How did you get started in 3D printing?

One of PADT’s co-founders, Rey Chu, started the prototyping lab at AlliedSignal.  That introduced him to Stereolithography. When we started PADT in 1994, we knew we wanted to make that technology a foundational part of our business, so we leased a system and set ourselves up as Arizona’s first service bureau

What were some of the problems back then?

Materials were limited, the software was basic, and the machines were not as robust as they are today.  The big issue was just figuring out all the parameters that worked best.

Did you have to wait hours for files to slice?

Indeed, we did.

What types of parts did you make in the beginning?

We had a wide variety of parts from across industries, even early on.  A lot of our early work was enclosures for electronics.

You’ve made over 100,000 prototypes for clients, which one was the hardest?

A pump housing. It was huge and made on an FDM machine, but it needed to be water tight. We could never get it to seal.

What kinds of simulation services do you offer? To whom?

Simulation, just like AM, was a core founding technology for PADT.  We are an Elite ANSYS Channel partner selling and supporting the full line of ANSYS physics simulation tools. Stress, Thermal, Vibration, Heat Transfer, Fluid Flow, Electromagnetics (High and Low), and Multiphysics.

What kinds of products do you design?

A wide variety. We have worked on toys for infants and help redesigned avionics packages.  But for this area of the company, we tend to concentrate on:

1.      Custom rotating equipment like pumps, blowers, and turbines for difficult applications
2.      Medical devices
3.      Semiconductor manufacturing equipment
4.      Packaging of commercial electronics

Many 3D printing services are limited to manufacturing, but you seem to be a one-stop shop?

PADT is about offering a complete solution to companies who design and manufacture physical products.  So, we want to provide them with the tools and services they need to do that better.  In fact, we recently added scanning as a service because customers kept wanting us to add that capability so they could get it done with us since we were already doing so much for them.

What kind of advice would you give me if I wanted to bring a 3D printed medical device to market?

1.      Make sure it is a good idea on its own, with or without 3D Printing
2.      Leverage the advantages of Additive Manufacturing in your design
3.      Get Quality on board from day one, preferably someone that understands 3D Printing. Make sure your manufacturing process is ISO13485 from day one.

If I wanted a 3D printed end use product, what will be some of the pitfalls?

The answer to this question is so part dependent.  But speaking generally surface finish is something you have to learn to live with for most production processes.  Also, the as-built material properties may not be the same as for traditional methods, so make sure you can live with them.  The other issue is post-processing.  Make sure you consider the cost and time for dealing with parts after they leave the system.

What are the things holding 3D printing back?

Honestly, not much.  It is growing at a good pace. Any faster and people might start tripping.  I think the biggest holdup now is that we have not invented the processes or materials that we need for the next leap forward.  High volume 3D printing with minimal post processing is needed the most.

You also do angel investing? In what types of firms?

Initially, in any type of tech company.  Which turned out to be a mistake. Now we only invest in startups that design and manufacture hardware, and in an industry we really understand.  Our three favorite Angel investments are Volumill, high speed machining software; Serious Integrated, a modular touch screen solution for machinery; and StreamDX, a medical device that measures urine flow in men from home… yes, I said urine.

3D Printing Industry Experts Interviews: Mike Vazquez

3Degrees

This is part of a series of interviews of people who are active within the additive manufacturing space in Chicago. Today we will be highlighting Dr. Mike Vasquez. Dr. Mike Vasquez is a 3D Printing expert specializing in pushing the boundaries of advanced 3D printing technology. He is the Founder of 3Degrees, a Chicago-based consulting company focused on helping organizations maximize their investment in the technology. He has worked side-by-side with some of the top machine manufacturers, material producers and end users in the industry, consulting with them to identify novel applications, test new materials, and develop frameworks to maximize R&D efficiency and boost ROI. So please enjoy this brief interview!

Ese: Tell me about your background in school.

Mike: I received my bachelor’s and master’s degree in Materials Science and Engineering from MIT. I received my PhD in Mechanical Engineering from the University of Loughborough. At Loughborough I had a research focus on laser sintering systems for powder based systems. I also had the chance to work with Burton and prototype snowboards for them. It was a fun experience and I even learned to snowboard.

Ese: What got you interested in additive manufacturing?

Mike: There are two things that got me interested in additive manufacturing. Firstly, there are a lot of unsolved problems on the material side of additive manufacturing. Secondly, there is a lot of unsolved problems on the people side as well. I try to think in terms of how does one put the whole process together with a larger team.

Ese: You got a PhD in the UK. Are there any differences in how the UK and the US operate in the additive manufacturing industry?

Mike: Industry collaboration was focused on shorter term projects within the 2-3 window frame of completing a PhD in the UK. Collaborating with a company during your PhD is an immense opportunity. It is very important for both parties. It’s important to make things tangible. A PhD has a lot of expertise, but industry lags a bit at times.

Ese: Have certain ideologies and ways of thought influence the way you operate today in the US from your time in London?

Mike: Generally, I would say that having other perspectives of how people run their businesses and how innovation happens was very positive. I always try to do the best I can to have an open mind and be empathetic to how and why people do what they do. There’s always more for me to learn.

Ese:  Why did you start your company?

Mike:I have an interest in putting a puzzle together with additive manufacturing. There is a need to build within this industry. There are useful cases for 3D Printing that are cost justifiable. I wanted to help companies understand how to leverage this technology. Also I wanted to explore and learn in ways I hadn’t known before. Getting to learn by seeing the scope of small companies and larger corporations really was something that interested me.

Ese: In Chicago there is a trend towards the movement of Industry 4.0, what do you think of this?

Mike: I think it is useful. One thing to remember is there are people involved within all projects we want to create. Technology needs to enable an organization to be more efficient. It is great when applied to people and not replacing things. There are methods to why things are done a certain way. It is hard to replace the person. We need to make tools with the right context and respect for the 3D environment. It is an interesting field for sure to me. Overall there are a lot of positives.

Industry 4.0

Ese: How do you see the future of additive manufacturing?

Mike: It is certainly growing. I think that people are starting to understand how to design really well as well as the underlying technology. Growth is coming from this prototyping environment. The opportunity to apply these learnings from smaller systems is interesting. The leap from prototyping to full production parts takes a lot investment. Bigger industries will help to push the technology forward. Material companies are exploring the technology and exposing people to even more materials. Some universities and K-12 organizations are focusing on 3D Printing education. Workforce development is interesting and it teaches people about what possibilities are available for a first job. I don’t have any predictions, but for the most part the tech is growing.

AMUG

Ese: Lastly, where do you see Chicago in terms of the global additive manufacturing field in the future.

Mike: mHub is an awesome resource. We have a nice central location for travel. We have a lot of exciting companies based here. A lot of companies have a presence here. AMUG will also be here in Chicago soon. It is a great central location as well within the US. The ecosystem here is focused on supporting manufacturing. I think it is as good a place as any to be in.

Cooper Hewitt’s National Design Award Winner Joe Doucet Always Places Sustainability at the Forefront

Artist: Joe Doucet / Cooper Hewitt, Smithsonian Design Museum
Photo: Donatello Arm

For world-renowned designer Joe Doucet, using 3D printing to create products that have a minimal environmental impact was never an afterthought. To Doucet, sustainability is key to the future of design.

“I’ve always been interested in new technologies, particularly ones that have the ability to be transformative in terms of manufacturing,” Doucet told Shapeways. “If you look at it from the fact that 3D printing allows each and every object to be unique and customized completely without creating the waste — both in terms of excess material and freights and shipping — it’s just a fundamental shift in the way that we create and consume products.”

Launching his 3D design career

Doucet is no stranger to the world of 3D design. He began using 3D printing for his first project back in 2000 and hasn’t stopped since. Shortly after that, Doucet discovered Shapeways and saw how cost and time efficient the company was when it came to prototyping (“I used Shapeways…to visualize what the final product would be like,” he said). So when it came time to launch his company OTHR, it only made sense to partner with Shapeways.

“We’ve had a long history with Shapeways. During the launch of OTHR, we formalized a partnership and a relationship with Shapeways to be really one of our main suppliers and partners.”

And now, National Design Award winning designer Doucet is using Shapeways to help curate a current exhibition in New York City that is open through April 14, 2019.

Tableware through the centuries on display

Artist: Joe Doucet / Cooper Hewitt, Smithsonian Design Museum
Video: Donatello Arm

The exhibition — which is titled Tablescapes: Designs for Dining, and is currently open to the public — confronted Doucet with a challenge: How do you use design to create solutions for the decrease in resources we see in the world? As resources get more limited, how do you make that less dystopian? How do you take these resources and make them into a beautiful experience of eating?

The exhibition is broken up into three sections: One depicting dining ware in the 19th century, another in the 20th century and a final section focused on dining and tableware in the 21st century. The 19th-century room is an artistic masterpiece bringing viewers back to the time of Napoleon III. The 20th-century room, on the other hand, shows the shift that occurred towards mass production of products. And finally, the 21st-century room paints a picture of the sustainable future we see a glimpse of today.

“When we were tasked to design the tableware and dinnerware for the 21st century…obviously to me, the decentralization of manufacturing and the addition of technology, being able to reduce the carbon footprints and allow infinite customization, was key to representing what the 21st century will be,” Doucet told Shapeways.

Partnering with Shapeways to find the perfect materials

Once Doucet was aware of the way he wished to construct each section of the exhibit, he went back to Shapeways to find the best materials and printing processes to use.

“We partnered with Shapeways quite early on in the process to explore different manufacturing techniques in terms of 3D printing to be able to create all the final pieces you’ll see at the exhibit. Shapeways is the sole producer of the tableware and cutlery.”

He adds, “It was a very hands-on process and Shapeways was closely involved. There were five or six different materials and processes that were considered in the beginning, and we essentially prototyped everything with all of these different available materials and printing techniques. We met at the Shapeways headquarters in New York and went through all the benefits and different quality levels that we were able to achieve.”

After much time spent on reviewing each material and printing option, calculating the benefits of each, Doucet and the Shapeways team were able to agree on the best way to create the products for the exhibit.

“I think we were all incredibly pleased with the results and quite surprised with the level of execution that we were able to achieve with the products that are on display now. They’re really stunning.”

Producing completely functional products

A highlight of the exhibit lies in Doucet’s vision to create products that can be used for cooking, serving and storing food. In the 21st-century room, the place settings can be used for all three functions, “as opposed to having three separate sets of containers for each step in that process. We decided it was best to eliminate as much as we could.”

Artist: Joe Doucet / Cooper Hewitt, Smithsonian Design Museum
Photo: Donatello Arm

“You’ll notice that on the objects, there’s this raised pattern, and it’s there not just to be a decorative element but they, in fact, would act as heat sinks to be able to distribute heat quickly in terms of the cooking process and then to quickly dissipate in the serving process,” Doucet said. “So you could take something from a microwave and put it on the table and the vessel would become cool to the touch very quickly.”

If anything, Doucet’s experience partnering with Shapeways and curating the Tablescapes: Designs for Dining exhibition was yet another clear indication of where the future of 3D printing lies.

Doucet explains, “It should be, at this point, fairly easy to see how 3D printing is going to fundamentally revolutionize how things are made. And I think companies like Shapeways, and Shapeways in particular, are really [game changers] in making this industrial revolution accessible to [anyone] at the touch of a button.”

Joe Doucet’s “Tablescapes: Designs for Dining” exhibition is on view now at the Cooper Hewitt, Smithsonian Design Museum through April 14, 2019.

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The post Cooper Hewitt’s National Design Award Winner Joe Doucet Always Places Sustainability at the Forefront appeared first on Shapeways Magazine.

Cooper Hewitt’s Designer of the Year Joe Doucet Always Places Sustainability at the Forefront

Artist: Joe Doucet / Cooper Hewitt, Smithsonian Design Museum
Photo: Donatello Arm

For world-renowned designer Joe Doucet, using 3D printing to create products that have a minimal environmental impact was never an afterthought. To Doucet, sustainability is key to the future of design.

“I’ve always been interested in new technologies, particularly ones that have the ability to be transformative in terms of manufacturing,” Doucet told Shapeways. “If you look at it from the fact that 3D printing allows each and every object to be unique and customized completely without creating the waste — both in terms of excess material and freights and shipping — it’s just a fundamental shift in the way that we create and consume products.”

Launching his 3D design career

Doucet is no stranger to the world of 3D design. He began using 3D printing for his first project back in 2000 and hasn’t stopped since. Shortly after that, Doucet discovered Shapeways and saw how cost and time efficient the company was when it came to prototyping (“I used Shapeways…to visualize what the final product would be like,” he said). So when it came time to launch his company OTHR, it only made sense to partner with Shapeways.

“We’ve had a long history with Shapeways. During the launch of OTHR, we formalized a partnership and a relationship with Shapeways to be really one of our main suppliers and partners.”

And now, after being named Cooper Hewitt Museum’s Designer of the Year, Doucet is using Shapeways to help curate a current exhibition in New York City that is open through April 14, 2019.

Tableware through the centuries on display

Artist: Joe Doucet / Cooper Hewitt, Smithsonian Design Museum
Video: Donatello Arm

The exhibition — which is titled Tablescapes: Designs for Dining, and is currently open to the public — confronted Doucet with a challenge: How do you use design to create solutions for the decrease in resources we see in the world? As resources get more limited, how do you make that less dystopian? How do you take these resources and make them into a beautiful experience of eating?

The exhibition is broken up into three sections: One depicting dining ware in the 19th century, another in the 20th century and a final section focused on dining and tableware in the 21st century. The 19th-century room is an artistic masterpiece bringing viewers back to the time of Napoleon III. The 20th-century room, on the other hand, shows the shift that occurred towards mass production of products. And finally, the 21st-century room paints a picture of the sustainable future we see a glimpse of today.

“When we were tasked to design the tableware and dinnerware for the 21st century…obviously to me, the decentralization of manufacturing and the addition of technology, being able to reduce the carbon footprints and allow infinite customization, was key to representing what the 21st century will be,” Doucet told Shapeways.

Partnering with Shapeways to find the perfect materials

Once Doucet was aware of the way he wished to construct each section of the exhibit, he went back to Shapeways to find the best materials and printing processes to use.

“We partnered with Shapeways quite early on in the process to explore different manufacturing techniques in terms of 3D printing to be able to create all the final pieces you’ll see at the exhibit. Shapeways is the sole producer of the tableware and cutlery.”

He adds, “It was a very hands-on process and Shapeways was closely involved. There were five or six different materials and processes that were considered in the beginning, and we essentially prototyped everything with all of these different available materials and printing techniques. We met at the Shapeways headquarters in New York and went through all the benefits and different quality levels that we were able to achieve.”

After much time spent on reviewing each material and printing option, calculating the benefits of each, Doucet and the Shapeways team were able to agree on the best way to create the products for the exhibit.

“I think we were all incredibly pleased with the results and quite surprised with the level of execution that we were able to achieve with the products that are on display now. They’re really stunning.”

Producing completely functional products

A highlight of the exhibit lies in Doucet’s vision to create products that can be used for cooking, serving and storing food. In the 21st-century room, the place settings can be used for all three functions, “as opposed to having three separate sets of containers for each step in that process. We decided it was best to eliminate as much as we could.”

Artist: Joe Doucet / Cooper Hewitt, Smithsonian Design Museum
Photo: Donatello Arm

“You’ll notice that on the objects, there’s this raised pattern, and it’s there not just to be a decorative element but they, in fact, would act as heat sinks to be able to distribute heat quickly in terms of the cooking process and then to quickly dissipate in the serving process,” Doucet said. “So you could take something from a microwave and put it on the table and the vessel would become cool to the touch very quickly.”

If anything, Doucet’s experience partnering with Shapeways and curating the Tablescapes: Designs for Dining exhibition was yet another clear indication of where the future of 3D printing lies.

Doucet explains, “It should be, at this point, fairly easy to see how 3D printing is going to fundamentally revolutionize how things are made. And I think companies like Shapeways, and Shapeways in particular, are really [game changers] in making this industrial revolution accessible to [anyone] at the touch of a button.”

Joe Doucet’s “Tablescapes: Dining Through the Centuries” exhibition is on view now at the Cooper Hewitt, Smithsonian Design Museum through April 14, 2019.

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The post Cooper Hewitt’s Designer of the Year Joe Doucet Always Places Sustainability at the Forefront appeared first on Shapeways Magazine.

INTERVIEW: Biologic Models founder Casey Steffen on the Power of the Stratasys J750 Printer

As you may have heard, a few days ago we announced some big news: Shapeways is teaming up with Stratasys, a manufacturer of 3D printers, so every inspired designer and creator will soon be able to access one of the world’s only full-color, multi-material 3D printers, the Stratasys J750. We’re incredibly excited about the partnership and how it’s going to expand our users’ abilities to innovate and turn their most extravagant ideas into reality. In order to help contextualize the power of the Stratasys J750, we spoke to a member of our creator community about what the collaboration means for him.

Casey Steffen is the founder and director of operations at Biologic Models, a company that transforms the invisible beauty of x-ray crystallography data into 3D printed protein models. Millions of times larger than their actual size, Biologic Models explain the nature of health and disease taking place on the molecular landscape, visualizing the unique properties of each molecule and protein interactions.

The Best of Both Worlds

The Stratasys J750 is the best of both manufacturing worlds, full-color 3D printing combined with high-quality transparent plastics. This is exactly what my customers want.

Visualizing protein data derived from an x-ray crystallography dataset as a physical model can be difficult to design. Because of the intrinsic complexity of protein data and the unpredictable overhangs, few 3D printers can handle the job of creating protein models. To complicate the design process even further, sometimes the most important structures are hidden inside the protein, making them inaccessible to the viewer.

For this reason, customers often request that a protein be visualized by its ribbon backbone structure instead of its external surface. This solves the occlusion problem, removing the visual barrier of the exterior surface and revealing the internal protein anatomy. These twisting, folding structures let the customer find hidden residues, but it comes at the cost of structural stability. The ribbon models are very fragile and prone to breaking. Dropping or setting down these delicate models without care could be catastrophic. The best way to visualize delicate internal protein structures is to print them inside of completely transparent plastic, just like the J750 can.

Multi-color Printing

Then there is the need to print in multiple colors. A protein model printed in a single color may be aesthetically beautiful to look at but it has very little value beyond that intrinsic beauty. Making sense of a single-color protein model is like trying to make sense of popcorn — one part looks exactly like another.

Color lets me tag important amino acid residues that drugs might bind or identify where and how a protein is mutating. Color-coded scientific models immediately become more useful tools for communication. When you color-code different parts of a model based on the properties of the molecule, you add an additional layer of information onto the object, using color to describe how one portion of the protein might move or interact with a neighboring protein. With a color-coded model, an educator can easily explain how a certain drug functions, the property of the protein, or how mutation changes protein behavior by pointing directly to a color-coded spot.

Color 3D-printed protein models paint a more vibrant picture of an otherwise invisible molecular universe. Transparency and color coding are necessary features to create high quality, durable models. The J750 tackles these design and manufacturing challenges head on.

The Beginning of Biologic Models

The first 3D print I ever created was of my favorite protein, oxygenated hemoglobin, the protein inside red blood cells that transport oxygen throughout the body. The model was beautiful — you could see every atom of hemoglobin, perfectly round, each sized according to its atomic size. Knowing exactly where to look, I could point out the structural units that bind oxygen molecules but I couldn’t point out the oxygen molecules deep inside the protein. So, as beautiful as the opaque 3D print was, I couldn’t point out the thing that made the model important. It became immediately clear that color coding was going to be necessary to make sense of the model.

That night I posted photos of the hemoglobin on my blog. The next week my first customer put in a bulk order for 50 hemoglobin models. I was through the roof with excitement. That order started a dialog between myself and a colleague who designed action figure toys. We talked through how we could adopt the manufacturing processes used to create action figure toys to lower the hemoglobin’s price point and solve our coloring problem. By casting pieces in multiple transparent colors, we could finally visualize the true sophistication and beauty of hemoglobin. Not long after, Wired wrote a short piece about our collaboration and the creation of the first “molecular action figure toy.”

High-Quality Prints, Shorter Workflow

The entire process took six months of trial and error to segment the model into parts that could then be cast from molds. The result was a scientific model far superior than I could have ever thought possible. The problem was that most customers don’t want 50 models — they only want one or two. While we had solved the problem of manufacturing protein models in bulk with color coding and transparency, the entire process far exceeded the budget of a customer to create a single 3D print.

The only reasonable solution was to begin printing in opaque, full-color sandstone. Full-color sandstone printers create beautiful 3D models, but the rough surface properties take away from their overall aesthetic. The intrinsic reflective and refractive properties of plastic immediately convey a higher sense of material quality than full-color sandstone and increase the model’s value as a work of art. When customers want a beautiful protein model to display in their lobby or museum, the J750 is the only printer I would consider using.

Thanks to the J750, I will be able to print multi-colored transparent scientific models while completely eliminating a costly and time-consuming fabrication and assembly process. It’s a game changer for me and my customers.

The Stratasys J750 printer is available now to select customers, with a full launch expected in 2019. Interested? Join our waiting list. 

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