3D Printing News Briefs: April 4, 2020

It’s the first 3D Printing News Briefs of the month! To start with, SelfCAD released a new update, and ACEO is hosting a webinar series about 3D printing with silicones, while Objectify Technologies and TAGMA India are hosting a webinar series about AM adoption. Finally, SHINING 3D and Scan the World are using 3D scanners to bring art and culture to people during a time when most can’t leave their homes.

SelfCAD 2.9.2 Release

SelfCAD has released its latest software update, SelfCAD 2.9.2, which improves upon existing features and adds new ones to make 3D modeling and printing more efficient. First, there’s a new Environment Map feature in the Settings dropdown menu that lets you add lighting and scenery to your model, and even an environment map. In advanced settings, the new Macro Preview feature lets you see the results of the macros you’ve added without having to finalize your choices.

You can set a Minimum Step Size for Drawing, Transformation, and Deformation tools, and apply several operations, such as Chamfer, Fillet, Round Object, and Simplify, to Profiles. In addition, SelfCAD has fixed some bugs, and added more settings and options to the Round Object tool. If you have any questions or bugs to report, you can join the SelfCAD Facebook group or email support@selfcad.com.

ACEO Presenting 3D Silicone Printing Webinar Series

Due to newly implemented health and safety measures during the COVID-19 pandemic, ACEO continues to be operational, but is unable to receive customers right now. So, in an effort to stay connected during these strange times, the company’s team of application specialists, design engineers, and material experts are presenting a series of webinars – in English – all about silicone 3D printing.

The first one, “ACEO Basics,” will be held Tuesday, April 7, from 9-9:30 CET, and Wednesday, April 8, from 4-4:30 CET. You can sign up for the webinars here; the event password is jVMGwgX$242. Future topics for the series, with dates not yet announced, are “Real Silicones,” “Design Freedom,” and “ACEO Use Cases.” Please email service@aceo3d.com with your name, company/organization, and country if you’d like to sign up. A modern browser (i.e. not Internet Explorer) is recommended to watch the webinars.

Objectify Technologies and TAGMA India Holding Webinars

As many people around the world are staying indoors and away from other people during the pandemic, it’s easy to get bored. But, you can spend your time in a productive way, which is why Objectify Technologies and TAGMA India are holding their own 3D printing webinar series together. The series, themed “3D Printing: Prototype to Production,” was created to promote adoption of and spread awareness about additive manufacturing. Webinars will begin on April 6th and go through April 14th, with topics such as Additive Manufacturing/3D Printing 101, Learnings and Misconceptions, and Current Challenges and Demand of the Industry.

“To help engineers around the world learn something new in this lockdown time, we have come up with a series of webinars on Additive Manufacturing (AM). The idea behind this webinar is to spread awareness regarding the AM technology and help companies in their journey towards industry 4.0,” said Ankit Sahu, Founder & Director, Objectify Technologies Pvt Ltd. “The objective is to encourage individuals ranging from students, researchers, and industrialist, on 3D Printing and the value it possesses for Industry 4.0.

“I thank Mr. DK Sharma, President TAGMA India and the entire team of TAGMA for their support. During this challenging time, it’s the collective effort that will help us all grow. Let us all do our bit to help the industry in skill development.”

3D Scanning to Build a Museum Without Walls

Continuing on in our list of things to do while stuck inside during the coronavirus crisis, SHINING 3D has been working with MyMiniFactoryto to digitize important artifacts for its Scan the World community-built initiative, which archives 3D printable sculptures and other culturally significant objects. Together, they are basically building a 3D museum without walls that anyone can access at any time and from anywhere. Many museums open their data with an open license  in 2D, but don’t have the necessary resources to do so in 3D. Scan the World founder and manager Jon Beck is offering museums a free end-to-end service of scanning the sculptures, with the EinScan Pro 2X Plus, before processing the data into 3D models and uploading them to the museum’s Scan the World profile.

“The quality is very nice for the price that you pay. Scanning is still quite a high-level-entry technology, but what SHINING 3D has been able to do is to create an accessible affordable product, which still produces very good results for a wide range of industries, for me working with sculptures I haven’t found any issues so far working with marble and plaster sculptures and even bronze sculptures. EinScan has been able to solve all of these problems for me,” Beck said.

“There is so much story behind every single artwork whether it’s an original or it’s a copy which is quite beautiful and so, working with each member of staff in the museum who want to tell a different story about their collection is great.”

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3D Printing News Briefs: June 8, 2019

In this week’s 3D Printing News Briefs, we’re talking about partnerships, new software and buildings, and a neat 3D printed miniature. Together, Evolve Additive Solutions and Evonik are developing materials for the STEP process, while Awexim has partnered with Farsoon in an exclusive sales agreement, and SHINING 3D and 3D Systems released Geomagic Essentials. Oerlikon inaugurated its new R&D and production facility, and a Reddit user posted video of a miniature 3D printed steering wheel that fits on a video game controller.

Evonik and Evolve Partnering to Develop 3D Printing Materials

A little over a year ago, Stratasys spinoff company Evolve Additive Solutions emerged from stealth with its production-scale additive manufacturing STEP (selective thermoplastic electrophotographic process) solution. Now, the company is partnering up with the Evonik Corporation, a leading specialty chemicals company, in a joint development agreement to formulate the thermoplastic 3D printing materials for STEP solutions. Initial efforts will be focused on polyamide 12, PEBA, transparent polyamide, and polymer for the polyamide 6 series, and the two companies also plan to create a wider range of production materials for STEP users in the future.

“Evolve’s entirely new technology approach will allow us to expand the range of applications of our high-performance powder materials, which are produced through a unique production process,” said Thomas Grosse-Puppendahl, the Head of the Additive Manufacturing Innovation Growth Field at Evonik. “With more than 20 years of experience in 3D printing, we will also develop a wider range of customized powder formulations to unlock the full potential of the STEP technology.”

Farsoon and Awexim Sign Exclusive Sales Agreement

Another 3D printing partnership has Farsoon Europe GmbH, which is located in Stuttgart, signing an Exclusive Sales Agreement with Warsaw-based Awexim, which was founded in 1991 as a technical consulting and cutting tools supplier. Awexim’s 3D printing adoption as an official Farsoon Europe sales agent will support Poland’s industrialization of 3D printing with Farsoon’s Open Laser Sintering Systems.

“Farsoon’s strength in industrial Laser Sintering Systems, ideally supports our strategy to enter into the 3D Printing market. We support industrial customers in Poland for almost 30 years with top quality tools, machine tools and especially top quality technical and customer service. We are glad to start cooperation with such solid partner as Farsoon, whose approach and vision is similar to ours,” said Andrzej Wodziński, the Managing Director of Awexim. “This cooperation opens huge possibilities to bring even more solutions for our customers on solving their needs. 3D printing is a future of industry, and we are sure, that connection of Farsoon and our team will have big influence on this industry in Poland.”

SHINING 3D and 3D Systems to Deliver Geomagic Essentials

Chinese company SHINING 3D recently announced that it has partnered up with 3D Systems to launch a new cost-effective scan-to-CAD solution. The two released Geomagic Essentials on the market as a bundled offering along with SHINING 3D’s most recent handheld, multi-functional 3D scanner: the Einscan Pro 2X series.

The Einscan Pro 2X and 2X Plus are lightweight and compact, with faster scanning speeds and higher accuracy. The new Geomagic Essentials bundled offer only increases these capabilities, as the solution is perfect for downstream reverse engineering and scan-to-print applications. While many CAD software programs are limited in terms of what they can do in processing, Geomagic Essentials makes the scan data compatible with native CAD workflows, so designers wanting to integrate part design and 3D scan data can do so with ease.

Oerlikon Inaugurates New R&D and Production Facility

Technology company Oerlikon is based in Switzerland, but it has 170 locations in nearly 40 different countries, including the US. The company provides surface solutions, equipment, and materials processing, and as part of its continuing growth strategy here, recently celebrated the opening of its new $55 million, state-of-the-art Innovation Hub & Advanced Component Production facility in Huntersville, North Carolina. This is Oerlikon’s second location in the state, and the 125,000 sq ft, fully functional facility employs about 60 people and will continue to gradually add jobs as the business continues to expand.

“We are already working with customers in the aerospace, automotive, energy and medical industries in the US, and we anticipate continued growth in those sectors, as well as in others. We believe that additive manufacturing can transform production in many industries, and we are excited that our presence here in North Carolina allows us to better demonstrate those possibilities to our customers,” said Dr. Sven Hicken, Head of Oerlikon’s Additive Manufacturing business.

State and federal officials spoke at the inauguration event, which was attended by employees and their families, in addition to business leaders and customers. Oerlikon presented a local robotics club with a check at the event in order to begin growing collaborations with academic institutions and show support for STEM learning.

Oerlikon Huntersville Event

We had a lot of fun last week opening our new Innovation & Proctuction Hub in Huntersville, NC. Check out what happened on the big day! #OerlikonUSA #OerlikonAM

Gepostet von Oerlikon Group am Freitag, 7. Juni 2019

3D Printed Steering Wheel

Reddit user Malespams recently posted a video of a 3D printed steering wheel in action, but not one for a regular-sized car…or even a car at all, actually. No, this miniature green wheel is made to attach to the controller for a video game system, like XBox, to make it easier and more natural to play racing games. However, not everyone who commented on the video thought that the 3D printed mod would make these games easier. One person said that it would offer “zero control” during play, and another noted that it covered the controller’s right stick and would make it hard to press any buttons,

“I have one, but while it’s a fun concept it covers the dpad so if you’re playing horizon you can’t access Anna m. Sometimes it hits the clutch and messes me up,” user 3202 people wrote. “It’s sometimes fun and I could see people having fun if they got used to it.”

If you’re interested in making your own game controller racing mod, check out this Thingiverse link.

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3D Printing News Briefs: April 3, 2019

To kick off this week’s first edition of 3D Printing News Briefs, we’ve got a fun project to share with you, before moving on to events, business, education, and software. Materials Australia is hosting a 3D printing conference in Melbourne this summer, while formnext + PM South China will debut in September of 2020 and the original formnext is continuing to grow at record speed. Evolve Additive Solutions will expand its Rochester facility, and Mauritius is unveiling its second 3D printing center. The founders of rigid.ink launched a new online AM course, and Magnitude Innovations has released a new metal 3D printing software application.

Cool 2D-3D Project on imgur

TheSparklyGhost, a user on the popular online image sharing community of imgur, recently posted a brief video of a really neat project titled “2D project on a 3D printed object.” I’m going to do my best to explain this, but it’s better if you watch the short video posted on Imgur, which has been viewed over 81,800 times in the last seven days. TheSparklyGhost 3D printed a long white object, which at first glance looks kind of like a curved wall but is actually an extended cutout shape of a person with legs akimbo. Then, the print is moved back and forth over a thin projection line, which makes it look like a 2D person walking.

The video has received a wide variety of comments in the last week. Some users just expressed their awe, while one asked if the STL for the print was available and some offered suggestions like “make a 3D projection on a 4D printed object” and “Now make it moon walk.” However, not everyone was impressed, with one user asking if the cost was worth it and another saying, “k this is sorta cool and all but what will this do for you?” Anyone have a response to that?

Materials Australia Hosting 3D Printing Conference 

This summer, Materials Australia, the peak representative body of the country’s materials science and engineering profession, will be curating an additive manufacturing conference in Melbourne. The Asia-Pacific International Conference on Additive Manufacturing (APICAM) 2019 will be held from June 30th to July 3rd at RMIT University. The conference, in its second iteration, will include keynote presentations by AM experts, a poster presentation, a networking hub, workshops, exhibitors, and multiple receptions.

According to the website, “The purpose of APICAM2019 is to provide a focused forum for the presentation of advanced research and improved understanding of various aspects of additive manufacturing. This conference will include invited lectures from internationally distinguished researchers, contributed presentations and posters.”

Early bird registration is available until May 1st.

2020 Debut of formnext + PM South China

Additive manufacturing continues to grow more popular in China, with domestic industry sales estimated to reach $2.96 billion in 2020, and the government is paying attention. Now, from September 9-11, 2020, the first edition of Formnext + PM South China will debut at the new Shenzhen World Exhibition and Convention Center, which is said to be the largest exhibition venue in the world. The event will be jointly organized by Guangzhou Guangya Messe Frankfurt Co Ltd and Uniris Exhibition Shanghai Co Ltd, and will aim to help AM industry players open up new business opportunities in innovative equipment, processes, and advanced materials. Over 10,000 visitors are expected to attend, with more than 200 exhibitors from around the world.

“With the expertise from its brand name shows, Formnext in Frankfurt, Germany, and also PM China in Shanghai, the newly formed fair will be one of a kind in South China,” Mr Hubert Duh, Chairman of Guangzhou Guangya Messe Frankfurt Co Ltd, said in a press conference to celebrate the launch of the event. “The synergy from the two fair brands will facilitate the exchange of ideas between industry professionals and bring a positive impact to the manufacturing sector.”

formnext in Frankfurt Continuing Record Growth

In the meantime, the world’s leading international AM trade fair, formnext, is still going strong, and is in fact expanding and developing at record speed this year along the whole process chain. As of March 2019, over 500 exhibitors, many of which are international and 147 of which are new, had already registered for the event, which will be held in Frankfurt from November 19-22. This means that the amount of space the event will cover this year is already more than the final size of formnext 2018, which is why formnext 2019 will take place for the first time in the more modern Halls 11 and 12.

Other changes include an expansion of the Discover3Dprinting seminar series, which is organized with the ACAM Aachen Center for Additive Manufacturing and meant for medium-sized companies looking to adopt AM. The Startup Challenge, AM4U platform of career opportunities, the ideas competition “purmundus challenge,” and the BE-AM Symposium, which focuses on 3D printing in the construction industry, are all continuing and being expanded, and formnext’s content partner TCT will again discuss current developments and trends in the conference program. Additionally, this year the US will be the first partner country represented at the event, and special highlights for American guests, like the “AM Standards Forum,” will be included.

Evolve Additive Solutions to Grow New York Operations

3D printing OEM Evolve Additive Solutions, a Stratasys spin-out company, is headquartered in Minneapolis but operates its materials technology center in Brighton, New York. The company will be expanding its Brighton operations, according to an announcement by Empire State Development (ESD), which will allow the creation of 60 new jobs over the next five years in the Finger Lakes region. The company recently raised $19 million in equity funding with lead investors LEGO Brand Group and Stanley Black & Decker, which complements its efforts to commercialize its Selective Thermoplastic Electrophotographic Process (STEP) 3D printing process and expand its Brighton office by 7,000 square feet, with another 13,000 added later. Supporting the development and growth of high-tech industries, such as 3D printing and advanced manufacturing, is an important part of the Finger Lakes Forward economic development plan.

“Our Brighton facility is key to our success and having a first-class facility to attract the best talent possible for materials and process development is essential,” said Evolve’s CEO Steve Chillscyzn. “We are extremely pleased that Empire State Development recognizes the opportunity our technology can offer to our future customers but also to are current and future employee base in the area.”

In exchange for job creation commitments, ESD has offered Evolve tax credits of up to $1 million through the Excelsior Tax Credit Program to facilitate its growth in the region.

Mauritius Opens Second 3D Printing Center

[Image: Kickstarter]

The Republic of Mauritius, located about 855 km east of Madagascar in the Indian Ocean off the southeast coast of the African continent, set up its first 3D Printing Centre last winter on the National Computer Board (NCB) premises. About 50 students have prepared projects using the services provided by the center, and now, through a joint initiative of the NCB and SME Mauritius, the country’s second 3D Printing Centre has been unveiled at SME Mauritius in Coromandel. With its available filaments, 3D printers, and scanners, the center will be a one-stop 3D printing shop to support university students, startups, designers, and other industry professionals. It will also offer 3D print support services for SMEs.

Minister of Technology, Communication and Innovation, Yogida Sawmynaden said, “The scope of 3D printing technology, he highlighted is limitless and is bound to play a bigger part in the years to come.”

Rigid.Ink Launches Institute of 3D Printing Course

UK 3D printing filament company rigid.ink is moving away from materials and on to educating the members of its community. The company just launched a new online coursed called The Institute of 3D Printing, described on the site as “A complete 3D Printing video course & private expert community designed to accelerate your printing skills and success.”

“It’s the first of its kind and since it’s pretty unusual for a filament company to branch out like this,” Ed Tyson, the owner of rigid.ink and founder of the Institute, told 3DPrint.com.

The goal is to make learning the technology less confusing for new users, so the industry is in the hands of everyday people, and not professionals working in big firms. The course includes entire modules on everything from adhesion and leveling the print bed to troubleshooting and much more.  In addition, members who take the course can receive technical support – within 24 hours, no less – from 3D printing professionals for tough questions. You can join the Institute of 3D Printing now for a monthly fee of just $20 – a savings of 25% off the usual price, with a 30-day money back guarantee included.

Magnitude Innovations Releases New Metal 3D Printing Software

Illinois startup Magnitude Innovations Inc., which offers product development and technical consulting services, has released its Uptimo software application, which is meant to help companies increase the profitability of their metal 3D printing processes. Magnitude itself specializes in metal laser powder bed fusion technology, and its software’s proprietary algorithms analyze production data to offer instant 3D printing system feedback. While originally an internal tool for client projects, Uptimo is now available to any Magnitude customer as a standalone application.

Uptimo is an Operational Excellence software application, and utilizes scheduling and production data to assess how a 3D printer is performing over one, or multiple, projects. The analysis is split into four Key Performance Indicators (KPIs), and the customized solution will help companies improve build layout, machine planning, parameter optimization, and other aspects of the metal AM process that impact cost and quality. Magnitude’s CEO Maciej Tusz is at the AMUG Conference in Chicago this week to represent the company and display the various features of its new Uptimo application.

Discuss these stories, and other 3D printing topics at 3DPrintBoard.com, or share your thoughts below.

3D Printing News Briefs: November 7, 2018

We’re starting with more formnext announcements on today’s 3D Printing News Briefs, then moving on to classes and workshops. Verashape is launching a new 3D printer at next week’s event in Frankfurt, while Cubicure will be presenting its new CSS software solution for 3D printing. In the meantime, SelfCAD is releasing an updated version of its software. Finally, the EU-funded METALS project has published an online 3D printing course, and the people behind a new program for 3D printed construction technology in India are organizing a workshop on construction 3D printing.

VSHAPER 500 Med Launching at formnext

Just like Polish 3D printer manufacturer Verashape introduced its 5-Axis VSHAPER 3D printer at last year’s formnext, the company is taking advantage of the 2018 event in Frankfurt, estimated to gather a record number of participants in its largest space yet, to launch its newest 3D printer – the VSHAPER 500 MED, which was developed to meet the growing demands for spatial printouts used in the medical field. The VSHAPER 500 MED, which includes a vacuum table, a closed chamber with UV light, and silver-based antibacterial coatings, is perfect for creating precise, high quality 3D printed medical models. The 3D printer also has a 420 x 420 x 400 mm workspace, along with an extruder with two V-JET heads.

“3D Printing technology is becoming an increasingly valuable tool in medical diseases treatment, fighting disabilities and increasing the effectiveness of complicated surgeries,” said Marcin Szymański, the company’s VSHAPER Product Manager. “The technology is already used to aid the creation of dental crowns, bone parts, blood vessels and hip-joints prosthetics.”

To see the new VSHAPER 500 MED 3D printer for yourself, visit Verashape at formnext from November 13-16 at Stand 3.1-G88.

Cubicure Presenting CSS Software Solution at formnext

Cubicure, a spin-off company of TU Wien, will be presenting its new, platform-independent software solution for additive manufacturing data preparation at formnext. The software, called CSS for Cubicure Support & Slice, can generate complex support geometries, as well as edit STL files. The comprehensive tool allows users to generate, edit and repair 3D models, in addition to easily exporting layer information for the 3D printing process. Developed with graphic software provider DeskArtes and based on 3Data Expert, CSS is applicable for DLP and SLA (stereolithography), and Cubicure’s own Hot Lithography technology, and also comes with an intuitive import function of several surface models, a user-friendly GUI, and data conversion tools.

Dr. Robert Gmeiner, the CEO of Cubicure GmbH, said, “With this software solution Cubicure offers another important product for the additive manufacturing value chain.”

You can visit Cubicure Booth G59 in Hall 3.1 at formnext.

SelfCAD Releasing Updated Software

Browser-based 3D design platform SelfCAD, founded in 2015, combines 3D modeling, slicing, and several other tools and functions in one easy program. Now, SelfCAD has launched an updated version of its software, which was developed based on users’ expectations of powerful but easy to use 3D modeling software. Version 2.0 of the modeling software includes more capabilities, like a 3D sketching toolset to increase the user’s level of freedom, and simplified design, including an intuitive user interface with a less confusing toolbar that makes it easy to use, even for beginners.

Additional features include new selection modes, a simple objects view with both light and dark modes, a measurement option for easier design of accurate models, new sketching brushes, and new shapes. What’s not new is that SelfCAD, with a price of $14.99 a month or $139.99 a year after a 10-day free trial.

METALS Project Publishes Online 3D Printing Course

The three-year MachinE Tool Alliance for Skills (METALS) project, funded by the European Union under the Erasmus+ program and coordinated by CECIMO, ended last week, but not before releasing a free, online course about the fundamentals of AM. The project was characterized by a comprehensive partnership across Germany, Italy, and Spain, with a goal of increasing the competitiveness of Europe’s machine tool industry by providing the necessary skills to benefit from new disruptive technologies, such as 3D printing. The e-learning course, which is available in English, German, Italian and Spanish, intends to support the development of the AM workforce, and includes 27 learning units divided along three main areas: knowledge of AM, work-process, and entrepreneurship.

“Training and education are important elements for the industrialisation of additive technologies in Europe, which is the objective of CECIMO,” said Filip Geerts, CECIMO’s Director General. “With METALS, learners will be able to access relevant online knowledge at no cost and start building their competences to interact with AM. Coupled with on-hands training, which remains essential, initiatives like METALS are useful to increase the overall awareness of what AM concretely is and entails.”

National Workshop in India on 3D Printing Construction

Indian 3D printing startup Tvasta Manufacturing Solutions, based out of Bangalore and Chennai, is a design and manufacturing organization that specializes in industrial 3D printing. The startup, founded by a group of alumni from the Indian Institute of Technology Madras, developed India’s first 3D printed concrete structure in collaboration with the IIT Madras Civil Department. Now, Tvasta and IIT Madras are organizing a national workshop, to be held in Chennai on November 16, all about 3D printing in construction.

The objective of the conference is to present how construction 3D printing has the potential to majorly boost the country’s affordable housing sector. Many reputable speakers from around the world, including academic and industry experts, have been invited to speak about developments in automation, specialized concrete mixes, structural design, and other topics during the workshop. The conference will be held in the IC & SR Auditorium at IIT Madras.

Discuss these stories and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the Facebook comments below. 

3D Printing News Briefs: October 31, 2018

Happy Halloween, fair readers! We’re giving you a treat today instead of a trick – our latest edition of 3D Printing News Briefs. First up, Materialise has completed a mammoth 3D printing project, and Australian manufacturing company C-Mac is embracing the technology for the first time. atum3D has revealed what new product it will be bringing to the upcoming formnext 2018. Finally, a group of French researchers compared powder bed fusion and binder jet 3D printing as possible methods for fabricating sand molds.

Materialise Unveils Life-Size 3D Printed Mammoth

The massive Mammoth of Lier, named for the Belgian city where it was discovered, lived during 20,000 BC, and has been on display at the Royal Belgian Institute of Natural Sciences in Brussels since 1869. But thanks to the hard work of Belgian 3D printing company Materialise, the woolly mammoth skeleton is now back home in Lier…a 3D printed version of it, anyway. Earlier this summer, a multidisciplinary team of Materialise engineers and production operators, paleontologists, and archaeologists began work on the mammoth 3D printing project, which is Materialise’s largest yet at 3.5 meters tall. Materialise optimized the 3D scans of each of the mammoth’s 320 bones in order to replicate its fossilized skeleton, then digitally reconstructed it and prepared each file for 3D printing.

“When I heard that the mammoth of Lier would be 3D-printed, I was amazed. 3D printing has already been used for reproducing missing bones, but here we were talking about an entire mammoth, and I think it’s the first time this has been achieved,” said Dr. Mietje Germonpré, paleontologist at the Royal Belgian Institute of Natural Sciences in Brussels. “3D printing gave us the opportunity to create a new, more scientifically accurate reconstruction of the mammoth’s anatomy.”

Fittingly, Materialise used nine of its large-format Mammoth SLA 3D printers, the only machines it makes but does not sell, to complete all 1,260 hours of 3D printing. The company’s Design & Engineering team also created a modular carbon fiber structure that could support the skeleton from the interior. Now, the 3D printed replica of the mammoth is back in Lier, just in time for the doors to open at its new city museum.

C-Mac Embraces 3D Printing

Australian manufacturing company C-Mac Industries Cooperative Ltd, headquartered in Sydney, recognized that times were changing in the industry, and not exactly for the better. Between 2008 and 2013, the country lost one manufacturing job every 19 minutes, and C-Mac realized that it needed to evolve. So in the middle of 2017, all of the staff members agreed to become business owners, and C-Mac went from being a family-owned company to a more socially responsible workers’ co-operative. In order to sustain and keep growing its business, C-Mac spent a ten-month period adopting 3D printing and creating parts for over ten different industries, as the technology is rapidly becoming a preferred approach to developing product models.

“You have to embrace change,” said C-Mac’s General Manager Steve Grlyak. ” We have seen so many manufacturing companies in Sydney go bankrupt because they are not willing to change or are slow to adapt to change or have over capitalised on the wrong equipment.

“It is only the beginning. We are also looking into having a 3d printing scholarship award to provide help to students in Australia along with striving to build a bridge between knowledge and practice. The future is upon us.”

It’s not easy to adopt a new type of thinking, but C-Mac knew that 3D printing was the future of the industry and, with the help of its 50 years of experience in manufacturing, stepped up to the plate.

atum3D Introducing Latest Software at formnext

At the upcoming formnext 2018, open platform DLP 3D printing specialist atum3D will be introducing its new, redesigned Operator Station software, which comes with proprietary MAGS AI technology. Thanks to an intuitive user interface and touchscreen support, the software makes it easy for users to prepare print jobs for the company’s DLP Station 3D printers. Operator Station lets users duplicate parts, or fill available build volume, with the click of a button, and its MAGS AI will automatically adjust a part’s orientation and generate the necessary supports.

“We’re very excited to be back in Frankfurt for the third time in a row to show our most recent developments. This year, the main spotlight is on software, one of the three pillars on which atum3D was built, together with hardware engineering and resin chemicals. When creating the all new Operator Station software from the ground up, we took special care to incorporate our user’s feedback and requests. That’s why we created a highly intuitive interface that takes you from part import to final print job in just a few clicks. The intelligent approach of our proprietary MAGS AI technology, which is the abbreviation of Mark, Adjust & Generate Supports, plays an essential role,” said Tristram Budel, CEO at atum3D.

““MAGS AI now analyses the part’s shape, keeps my selection free of supports, suggests the optimal orientation and adds the necessary supports. That’s about as fast and easy as it gets!”

At formnext, atum3D will also be introducing its new Industry Excellence Pack for material scientists and research institutes, as well as an open resin platform for the DLP Station 5, which will be showcased at the event. Visit atum3D at booth 3.1-B19 to see its new Operator Station with MAGS AI and the DLP Station 5.

Comparing Powder Bed Fusion and Binder Jetting for Sand Molds

A trio of researchers from Centrale Nantes and École Normale Supérieure de Rennes in France recently published a paper, titled “A review on the additive manufacturing of sand molds by binder jetting and selective laser sintering,” that analyzes the current techniques of the casting industry for using 3D printed sand molds. Specifically, they looked at SLS and binder jet 3D printing. In the paper, the researchers analyzed patents, case studies, and scientific articles, as there is limited data about 3D printed sand molds in other studies. The research team got together because there’s a lack of resources and interest in 3D printing sand molds, and they wanted to provide a more comprehensive analysis of the topic. The paper highlighted the current gaps in the field, as well as proposed some key perspectives for possible social implications.

“The review investigates new factors and methods for mold design, looking at mechanical properties and cost analysis as influenced by material selection, thermal characteristics, topological optimization and manufacturing procedure,” the researchers state in the paper. “Findings in this study suggest that this topic lacks vigorous scientific research and that the case studies by manufacturers thus far are not useful.”

Co-authors of the paper are Tugdual Amaury Le NéelPascal Mognol, and Jean-Yves Hascoët.

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3D Printing News Briefs: October 20, 2018

We’re starting with some information about a couple of upcoming shows in today’s 3D Printing News Briefs, followed by some business and aerospace news. Sinterit is bringing its newly launched material to formnext, while Materialise has announced what products it will be presenting. Registration is now open for AMUG’s 2019 Education and Training Conference. Moving on, Sciaky sold its EBAM and EB Welding System to an aerospace parts manufacturer, while final assembly has been planned for the Airbus Racer, which features a 3D printed conformal heat exchanger. The Idaho Virtualization Lab is a leader when it comes to 3D printing dinosaurs, and the recently released movie First Man used 3D printed models during filming.

Sinterit Launches New PA11 Powder

Military glass case 3D printed with PA11 Onyx

Desktop SLS 3D printing company Sinterit has launched a new material – PA11 Onyx – which it will be bringing to formnext next month, along with its Lisa and Lisa 2 Pro 3D printers. According to Sinterit, this is first powder that’s ready for use in desktop SLS 3D printers, and it delivers excellent thermal, chemical, and abrasive resistance, along with better flexibility and impact resistance. PA11 Onyx is a high performance, lightweight, polyamide-11 bioplastic produced from plant-based renewable resources. In addition, the material also has high elongation at break, which means that durable finished products, like a military glass case and custom casings, can be opened and closed thousands of times without getting damaged.

“Our clients use a lot of electronic devices, like Raspberry Pi, that need a proper, individually made housing that can endure in unfriendly conditions. They are looking for durable materials but also require some elasticity and high-temperature resistance,” said Sinterit Co-Founder Konrad Glowacki. “PA11 Onyx delivers that.”

Come visit Sinterit at booth G41 in Hall 3.1 at formnext, November 13-16, to see its 3D printers and newly launched powders, which also include Flexa Black and Flexa Grey TPU materials.

Materialise Announces formnext Product Introductions

Materialise Magics 23

Speaking of formnext, 3D printing leader Materialise will also be attending the event in Frankfurt, and has just revealed what new product introductions it will be displaying at its booth C48 in Hall 3. Some of the highlights include new plastic and metal materials, like Inconel, Polypropylene, and Taurus, automotive applications, and the Materialise Magics 3D Print Suite; this last includes a new Simulation Module, the E-Stage for Metal 1.1 automatic support structure generation upgrade, and Magics 23, the latest software release.

Additionally, there will also be presentations from Materialise partners and the company’s own experts, like Lieve Boeykens, the Market Innovation Manager for Materialise Software. Boeykens will be presenting on the TCT Stage about “Reducing Costs and Speeding Up the Validation of AM Parts” on November 15 at 4 pm. Visit the Materialise formnext site for updates.

AMUG Conference Registration Open

The Additive Manufacturing Users Group (AMUG) just announced that online registration is now open for its 2019 Education & Training Conference, which is now in its 31st year and will be held in Chicago from March 31-April 4. The conference is open to owners and operators of industrial 3D printing technologies for professional purposes, and welcomes designers, educators, engineers, plant managers, supervisors, technicians, and more to share application developments, best practices, and challenges in 3D printing. The program has been adjusted to include more hands-on experiences and training, and will include workshops, technical sessions, and even a new Training Lab. There will also be networking receptions, catered meals, the two-night AMUGexpo, a Technical Competition, and the fifth annual Innovators Showcase, featuring special guest Professor Gideon Levy, consultant for Technology Turn Around.

“As the AM community evolves, so will AMUG,” said Paul Bates, the President of AMUG. “We are excited to present the new program with the goal of continuing to act on our mission of educating and advancing the uses and applications of additive manufacturing technologies.”

Sciaky Sells EBAM and EB Welding System to Asian Aerospace Parts Manufacturer

VX-110 EBAM System

Metal 3D printing solutions provider Sciaky, Inc. has announced that an unnamed but prominent aerospace parts manufacturer in Southeast Asia has purchased its dual-purpose hybrid Electron Beam Additive Manufacturing (EBAM) and EB Welding System. The machine will be customized with special controls that allow it to quickly and easily switch from 3D printing to welding. The system will be used by the manufacturer, remaining anonymous for competitive purposes, to 3D print metal structures and weld dissimilar materials and refractory alloys for said structures, as well as for other aerospace parts. Delivery is scheduled for the second quarter of 2019.

“Sciaky is excited to work with this innovative company. This strategic vision will allow this manufacturer to reduce operating costs by combining two industry-leading technologies into a single turnkey solution,” said Scott Phillips, President and CEO of Sciaky, Inc. “No other metal 3D printing supplier can offer this kind of game-changing capability.”

Airbus Plans Final Assembly for Racer

Scale model of the Airbus Racer on display at Helitech International 2018. The manufacturer is aiming for a first flight of the demonstrator in 2020. [Image: Thierry Dubois]

Together with partners of its Racer demonstration program, Airbus Helicopters explained that it definitely expects to meet performance targets, and complete the first flight of the compound helicopter on time in 2020. The 7-8 metric ton aircraft, in addition to a targeted cruise speed of 220 knots and 25% lower costs per nautical mile compared to conventional helicopters, will also feature several advanced components, including a three-meter long lateral drive shaft. Avio Aero was called in to 3D print a round, conformal heat exchanger for each later gear box, which will help achieve reduced drag.

The preliminary design review was passed last July, with final assembly targeted to begin in the fourth quarter of 2019. The flight-test program will likely be 200 flight hours, with the second part focusing on demonstrating that the Racer will be able to handle missions like search-and-rescue and emergency medical services. The program itself is part of the EU’s Clean Sky 2 joint technology initiative to help advance aviation’s environmental performance.

Idaho Virtualization Lab is 3D Printed Dinosaur Leader

The Idaho Virtualization Laboratory (IVL), a research unit housed in the Idaho Museum of Natural History on the Idaho State University campus, has long been a leader in using 3D printing to digitize and replicate fossils and skeletons. Museum director Leif Tapanila said that IVL’s 3D printing program has been ongoing for the last 15 years, and while other labs in the country are more driven by research, the IVL is operated a little more uniquely – it’s possibly the only program in the US that goes to such great extent to 3D print fossils.

Jesse Pruitt, lab manager of the Idaho Virtualization Lab, said, “Everybody does a little bit of this and a little bit of that, but no one really does [everything we offer].

“We do our own internal research, we digitize our collections and we also do other people’s research as well.

“It’s not something you see at a smaller university. For this to exist at the level that it exists here is pretty remarkable in my mind.”

The IVL is also one of the only programs to have a large online database of the 3D models it creates, and works to spread knowledge about its 3D printing processes to students and researchers.

3D Printed Models for First Man Movie

Lunar module miniature [Image: Universal Pictures]

While many movies swear by CGI to create special effects, there are some directors and production crews who still prefer to use old school miniatures and models. But old school meets new when 3D printing is used to make these models for practical effects. Oscar-winning director Damien Chazelle used some 3D printed miniature model rockets for his new movie First Man, which was just released a week ago and is all about Neil Armstrong and his legendary first walk on the moon. The movie’s miniature effects supervisor Ian Hunter, who won an Oscar for Visual Effects for Interstellar, was in charge of creating and filming the models, which included a one-thirtieth scale miniature for the giant Saturn V rocket and one-sixth scale miniatures of the Command/Service Module and Lunar Excursion Module.

“We had banks of 3D printers running day and night, running off pieces. We also used a lot of laser-cut pieces,” Hunter said about the Saturn V rocket miniature. “The tube-like shape of the rocket came from PVC piping, with the gantry made of acrylic tubing, along with many 3D printed and laser cut parts.”

The 3D printed model of the Saturn V rocket even made it into one of the trailers for the film, and the film itself.

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3D Printing News Briefs: August 31, 2018

Welcome to this month’s last edition of 3D Printing News Briefs! Today, in honor a new month starting tomorrow, we’re starting with stories about everything new. BEEVERYCREATIVE will soon launch a new 3D printer kit, while Fast Radius is opening a new headquarters and Thor3D welcomes a new CEO. Verashape is introducing the latest version of its SOFTSHAPER software, and Link3D launched a new additive manufacturing scheduling solution. Moving on from new things, Midwest Engineered Systems, an official KUKA partner, will be displaying its technology at IMTS 2018, and a company used its innovative laser cladding technology to restore a CNC spindle.

BEEVERYCREATIVE’s New 3D Printer Kit

Portuguese 3D printer manufacturer BEEVERYCREATIVE is getting ready to launch a new 3D printer DIY kit, and will present it publicly for the first time at the upcoming TCT Show 2018 in Birmingham. This is a big deal for the company, as it hasn’t introduced had a product launch for a new 3D printer since 2015; employees have been very busy working on the MELT project for the European Space Agency for the last two years, and are more than ready to introduce the new B2X300 3D printer kit.

BEEVERYCREATIVE conduct multiple studies before the launch, including market research on 3D printer user patterns and collecting quantitative and qualitative information from users about its helloBEEprusa 3D printer kits. The B2X300 is named for the company’s brand (B), its two extruders (2X), and its 300 x 200 x 300 mm print area (300), and was delivered to several beta testers this spring for testing and feedback. Aside from its build area, number of extruders, and the fact that it features auto bed leveling and trinamic drivers, we don’t know much about the 3D printer kit yet. But all will be revealed by mid-September.

Fast Radius Opening New Headquarters and AM Factory

The Fast Radius team, L-R: John Nanry, chief product officer; Bill King, chief scientist; Lou Rassey, CEO; and Pat McCusker, COO [Image: Manuel Martinez, Chicago Business]

3D printing solutions provider Fast Radius is scaling up its manufacturing footprint, and recently opened its new headquarters in Chicago’s West Loop, which features an advanced, industrial-grade 3D printing facility. This facility is home to extensive HP MultiJet Fusion technology, as well as what the company calls the largest Carbon production facility in the Western Hemisphere. This was a well-thought out location: the building of the Chicago-based Digital Manufacturing and Design Innovation Institute (DMDII) was where the company’s new CEO Lou Rassey first collaborated with several other Fast Radius executives, including Chief Scientist Bill King, PhD, Chief Product Officer John Nanry, and Enterprise Solutions Leader John Ramirez. The rest of the company’s executive team includes Vice President of Sales and Marketing Brian Simms and COO Pat McCusker.

Rassey said, “It was important to the Fast Radius team that we were headquartered in Chicago, as we are passionate about being a part of the next great industrial manufacturing renaissance in this city, the Midwest, and ultimately, the world.

“Pat, John, Bill, John and Brian form the perfect core team to grow Fast Radius as we build out our technology platform and global footprint to bring manufacturing innovation to the world at scale.”

Thor3D Welcomes New CEO

Anna Zevelyov

This week, Moscow-headquartered 3D scanner manufacturer Thor3D announced that it has appointed its very first Chief Executive Officer. The new CEO, Anna Zevelyov, is a company co-founder and a 3D printing market veteran who had been serving as Thor3D’s Sales Director; her long-time lieutenant, Vadim Fomichev, will now be taking on this role. Under Zevelyov’s leadership, the company will be focusing on R&D, with plans to release at least one new 3D scanner each year.

“Some history…the company was, until now, ruled by committee. Although periodically, this “collective-wisdom” approach was beneficial, over time we realized that a strict hierarchy and one person at the helm is needed,” Zevelyov wrote in a statement. “The Board of Directors took 6 months to consider whether to nominate a CEO and if yes, who that might be. After much debate about how this could change the culture of the company, the decision was made this month. I was elected unanimously, which, naturally, boosts confidence, as I take on this new challenge.

“I am honored and optimistic. My first priority will be R&D (after all, Thor3D is, first and foremost, a technology company). My aim will be to significantly improve our current technology and to introduce a new 3D scanner at least once a year (expect to hear big news before the end of the year). Another priority will be organization of our intellectual property. I anticipate filing a number of international patents over the next year to formalize the innovative work that has been done in the company over the previous months.”

New SOFTSHAPER Software Version

Verashape, which manufactures the VSHAPER line of 3D printers, has just introduced the latest version of its SOFTSHAPER software. Thanks to a license granted to the company by Siemens PLM Software last year, SOFTSHAPER 2019 is based on Parasolid Communicator. There are many improvements and new features in this latest version of SOFTSHAPER, including a technological process tree, detailed reports, and the ability to group layers and print manually adjusted supports.

“A huge simplification that SOFTSHAPER 2019 provides us with is the ability to print supports with higher density,” explained Seweryn Nitek, a Software Engineer at Verashape. “The density is higher only in the area of contact with the model. In other areas, the density of supports is selected in relation to the required stiffness. This saves time for printing supports, which are then removed by the user.”

Midwest Engineered Systems Displaying KUKA Technology at IMTS 2018

Two years ago at IMTS 2016 in Chicago, KUKA Robotics showcased how its robots integrate with 3D technology thanks to partnerships with companies like Midwest Engineered Systems (MWES), a leader in complex systems integration. MWES provides services such as robotic welding, machine tending, material handling, and automated production lines, but has become well-known in the last few years for its work in laser wire additive manufacturing. This technology is able to create very large parts, while also saving up to 90% of the material normally machined away.

“We’ve actually come up with a way way to print with metal using wire. Really what that does is allows you to print larger parts and it allows you to print them faster,” said Scott Woida, the President of MWES, in a video.

The company’s additive manufacturing system uses the hot wire process to preheat wire before it enters the molten pool. At the upcoming IMTS 2018, you can check out the MWES technology for yourself at KUKA’s Booth N-236200.

Restoring CNC Spindle with Laser Cladding

A company called Synergy Additive Manufacturing LLC (SAM), which claims to be one of the only turnkey jobshops to offer metalworking services like final machining, heat treating, metal forming, 3D CAD design, and 3D printing, also developed a laser cladding process is a more cost-effective alternative to hard chrome coatings. The company offers a 24 hour turnaround on the dimensional restoration of rotating components, like motor shafts and CNC spindles, using this technology.

In a new video, SAM demonstrated how its laser cladding method can be used to restore a CNC spindle. The technology offers a good metallurgical bond, and there is no chipping away or peeling once the restoration is complete. You can see this for yourself in the video below:

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3D Printing News Briefs: July 27, 2018

We’ve got plenty of awards and other business news for you today in 3D Printing News Briefs. Sinterit and ViscoTec each received awards for their technology, while Arkema announced that it is opening a 3D Printing Center of Excellence at its Pennsylvania facility. Vectary and Sketchfab are integrating, and Xometry is now offering SLA 3D printing. Finally, OPEN MIND Technologies has introduced its latest hyperMILL CAM software.

Sinterit Lisa Receives Award from All3DP

Sinterit, one of the fastest growing manufacturers of SLS 3D printers, just received the “Best Desktop SLS 3D Printer Summer 2018” award for its Lisa 3D printer by All3DP. The award shows that the company is moving in the right direction, and confirms that the Lisa is the perfect choice for 3D printing professionals looking to upgrade to SLS technology without breaking the bank. Even better for Sinterit: the award was announced in the final week of a pre-order period for its upgraded Lisa model, which will feature better hardware, bigger 3D prints, and easier maintenance.

“All3DP is happy to present the Sinterit Lisa with the award for Best Desktop SLS 3D Printer on the market. We recognize the Sinterit team for their tremendous work in making SLS 3D printing technology more affordable and accessible,” said Tyler Koslow, Editor at All3DP. “Additionally, their recent update to the Sinterit Lisa and development of the new Sinterit Lisa 2 PRO suggests that they will remain a market leader for a long time.”

ViscoTec Awarded Special Title Two Years Running

Georg Senftl (holding certificate) and Martin Stadler (holding lion) accepted the award on behalf of all ViscoTec employees.

For the second year in a row, German company ViscoTec, which specializes in pump and dose technology and has 3D printing viscous liquid products for silicone and other materials was awarded the “Bayern’s Best 50” title. For 17 years, the Bavarian Ministry of Economic Affairs has honored the 50 most dynamic, medium-sized companies in Bavaria, and the jury considers criteria such as number of employees, turnover, and social and economic contributions. ViscoTec, and the other 49 winning companies were personally awarded the title, a certificate, and a Bavarian porcelain lion by Bavaria’s Minister of Economic Affairs, Energy and Technology Franz Josef Pschierer at a recent event in Schleißheim Castle.

“Our employees all over the world actively help us to be such a successful company every day and that we will continue to develop very well in the future. Special thanks also go to our partners and customers. Their partnership with ViscoTec is constantly driving us forward. This motivates us not to stand still, to open up new possibilities and to find solutions for the daily challenges,” said Georg Senftl, Commercial Director of ViscoTec Pumpen- u. Dosiertechnik GmbH. “Last but not least, the innovative climate in the Inn-Salzach region contributes to the continuous development of companies like ViscoTec.”

Arkema to Open 3D Printing Center of Excellence

3D Printers and Post-Processing Machines for UV-Cured Resins at Arkema Center for Excellence.

This Monday, July 30th, speciality chemical and advanced materials developer Arkema will be holding the grand opening for its new 3D Printing Center of Excellence. The center will be located at the Exton, Pennsylvania facility of its Sartomer subsidiary, which designs engineered resins for UV-curable additive manufacturing under its N3xtDimension brand. The 3D Printing Center of Excellence will work to advance 3D printing resins technology and be home to most UV-based 3D printing technologies, such as Digital Light Processing (DLP), stereolithography (SLA), and HP’s Multi Jet Fusion (MJF). It will offer a collaborative space for developing custom resins, and complete the company’s worldwide R&D network, which is dedicated to developing advanced 3D printing materials.

“Sartomer is a historic partner for 3D printing pioneers. We’re launching the 3D Printing Center of Excellence to deepen our support of the visionaries working to develop innovative 3D printed materials,” said Sumeet Jain, Global Director, 3D Printing at Sartomer.

Vectary Integrates Sketchfab

Online 3D design tool Vectary is giving its users access to thousands of new 3D models, as it has now integrated Sketchfab, the world’s largest platform for interactive 3D content. Vectary users can connect to the Sketchfab library and import hundreds of thousands of 3D models with one click, as well as export, publish, and even sell their own 3D work on Sketchfab. Vectary CEO Michal Koor, who co-founded the tool in 2014 with Pavol Sovis said, “Easily importing Sketchfab 3D models in the Vectary 3D tool can be a great way to create design concepts and bring more inspiration to their work. Exporting their Vectary models to Sketchfab gets them exposure to a larger audience, which can mean an increased customer base and new income possibilities by selling their work on one of the best 3D marketplaces available.”

Xometry Adds SLA 3D Printing to List of Services

3D printing service provider Xometry has added stereolithography (SLA) 3D printing to the list of 3D printing processes it provides. Versatile SLA technology offers higher resolution 3D printing, which will allow Xometry’s customers to achieve prints with good surface finish and fine detail – perfect for production parts and prototypes. The technology also enables you to print large products and parts and can create complex parts, to meet tolerances of +/- 0.004” or +/- 0.001” per inch, in a single operation.

Xometry also offers plenty of SLA-friendly materials, such as the Accura and Somos brands. Try it out today – upload your 3D CAD file to Xometry now to get an instant SLA quote.

New Version of hyperMILL CAM Software Released

3D Z-Level Shape Finishing

Germany CAD/CAM software solutions develop OPEN MIND Technologies AG has released the latest version of its advanced CAM software, hyperMILL 2018.2, which provides more machining efficiency and several new enhancements and features. 3D Z-level Shape Finishing, available in the hyperCAD -S module, now comes with automatic face extension to automatically extend selected milling surfaces during CAM programming, and can now also support conical barrel cutters.

This version also provides a “V sketch” command, which allows users to make easy changes to turning contours and milling boundaries by assigning geometric constraints to 2D contours. Other enhancements to the -S module include being able to measure and record distances between two shapes, like meshes, solids, and face models.

Alan Levine, Managing Director of OPEN MIND Technologies USA, Inc., said, “Keeping the hyperMILL suite at the forefront of CAM technology, we are pleased to offer our customers improved CAM strategies and enhanced CAD tools for even greater machining productivity through our new release of hyperMILL 2018.2.”

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