Roboze, a leader in functional 3D printed prototypes produced in industrial materials like PEEK, CarbonPA, and ULTEM AM9085F, manufactures 3D printers that can handle high-performance, high temperature polymers, such as SABIC’s LEXAN EXL AMHI240F. Now, the company is getting extreme with FFF 3D printing, with an announcement about the new desktop production 3D printing series it will debut at next week’s formnext in Frankfurt.
“The new Xtreme solutions, is the result of intense work by the entire Roboze team, that has allowed us today to create a new line of systems capable of meeting the most extreme needs of our customers, offering greater versatility in the materials and accuracy of the prints as well as better performance,” said Alessio Lorusso, CEO & Founder of Roboze. “We have rewritten the history of 3D printing and the Formnext 2018 represents the best showcase to tell the story.”
The new Xtreme 3D printer series, made up of the Roboze One Xtreme and Roboze One + 400 Xtreme, will strengthen the company’s PEEK and CARBON PEEK solutions for FFF 3D printing, bringing users closer to true additive production.
Roboze has become a major manufacturing player thanks to its innovative technology, like the Beltless System that allows operators from around the world to 3D print both finished parts and prototypes with 25-micron mechanical tolerances, which all but guarantees repeatability and, as the company puts it, “immediate economic advantages.”
But this new Xtreme series launch is an even bigger deal for the company, as it sets up a point of contact between the production ARGO 500 3D printer and its desktop One and One + 400 systems.
Rocco Maggialetti, head of the mechanical design of Roboze, explained, “The strong collaboration between all the members of Roboze’s R & D team has allowed us to design this new system that improves the previous one, guaranteeing longer useful life of the machine.”
The newly designed covers for the Xtreme 3D printers are made of sheet metal, and designed to lower maintenance on the machines while also improving their robustness. In addition to providing a more elegant aesthetic, this new feature also makes the Roboze Xtreme series extremely quiet.
The Roboze One Xtreme and Roboze One + 400 Xtreme 3D printers were built by Roboze engineers who changed up the status quo in order to offer extremely versatile and accurate 3D printing solutions. The series feature a new, advanced sensor system, which includes an endstop aimed at leveling the semi-automatic plan, WiFi and USB connections, motor encoders for closed loop control that monitor the printing process, and optical endstop/touchless, which promises less maintenance because it decreases typical issues.
The Beltless System on this new 3D printer series has also evolved from the original, and features racks machined with chemical nickel plating. This lowers the contact friction between the rack and pinion for faster print speed, and also increases the resistance to wear and corrosion.
The Xtreme series also includes a Cabinet Support System (SSC), which is meant for unloading machine vibrations and controlling material temperatures, as well as storing coils so they’re not exposed to atmospheric agents. Just like with the ARGO 500 and the Roboze One + 400, these new 3D printers also house a Vacuum Box for vacuum generation, which provides greater first-layer flatness and print surface adhesion for faster 3D printing.
Roboze 3D printers are certainly impressive, thanks in large part to the versatility of materials they can handle. Many of these were developed specifically to add enhancements to parts with properties not dissimilar from metals. In addition to its Xtreme desktop production 3D printer series, Roboze is also introducing several new materials at formnext 2018.
Carbon PP is the first, and is good for use in automotive applications, because it promises the same high performance of PP (polypropylene), combined with the advantages of carbon fiber.
“Carbon PP’s carbon fiber provides a 25% resistance increase level compared to PP. The addition of specially selected carbon fibers improves the mechanical properties of the material and increases its HDT maintaining its properties even at a higher temperature than that of PEEK,” said Maria Luisa Geramo , PhD, Head of Applications – Roboze R&D Material Engineer.
According to Roboze, its new PP has excellent electrical insulating properties and high resistance against abrasion, chemical agents, and shock, and “represents the most commodities polymer primarily used in applications for objects of common use and automotive components,” while its new Glass PA – a polyamide loaded with glass spheres – is a good electrical insulator, and ensures high dimensional stability because it has lower moisture absorption and increased mechanical properties when compared to standard polyamide.
Carbon PEEK, which has excellent mechanical properties and thermal stability, is already used with the company’s ARGO 500 production 3D printer, and is the only new material that’s available for use solely on the Roboze One + 400 Xtreme.
Come see all of Roboze’s new 3D printing materials and solutions at next week’s formnext – visit the company at booth C78 in Hall 3.1.
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