3DHeals Chicago Event

3DHEALS Chicago Event

It is important for us to engage with the world around us to learn in new ways daily. There is no better classroom than the real world. 3DHEALS is an organization that is building a global platform for people to learn and collaborate on healthcare 3D printing and bioprinting, and related technologies. This organization has been holding events across the globe for people to learn about bioprinting. Their events typically are held with a variety of local speakers from the community where the event is being held. It allows the local community within additive manufacturing and bioprinting to learn from each other. It is a great way to build community and allow people to collaborate and network. Outside of their events, 3DHEALS is focused on being a platform for emerging companies to have a network and possibly funding for their ideas.

3DHEALS has a focus on education as well. Jenny Chen, Founder and CEO of 3DHEALS who also has an MD from Harvard, briefly spoke on something that is important to her during a panel discussion I attended for 3DHEALS in Chicago recently. Jenny talked about the importance of decentralization of healthcare resources. She spoke on the fact that the traditional healthcare structure is weakening and it should be shifting towards a decentralization of resources and information, thus empowering people to be preventive within their own healthcare versus coming in for a problem after the fact. There is not a lot of info and resources out there for people to do such.

The Chicago 3DHEALS event was very informative. The event was technical enough to be challenging but had useful information for all levels of participants. From being around different people in the room, there was a sense of awe that a lot of people had not crossed paths until then. There were a lot of people who had significant overlap with their career fields, but never met before the event. That was nice to see the community of Chicago being able to mingle in that way.

The speakers for the event were great as well. These were the speakers at the Chicago event:

  • Adam Jakus PhD – CoFounder of Dimension Inx
  • Steven Morris – CEO of Biolife4D
  • Stephen Anderson PhD – Business Development Manager at Renishaw
  • Alejandro Espinoza – Spine Biomechanics Lab, Dept. of Orthopaedic Surgery – Biomechanics Researcher at Rush

Adam Jakus is a cofounder of the company Dimension Inx. Dimension Inx is a company that is focused on bioprinting materials, but more specifically a new technique that they believe will revolutionize 3D Printing. At Dimension Inx, they believe the key to unlocking and enabling revolutionary technologies and products lies in new, functional, advanced manufacturing compatible materials. With expansive and easy to implement material platform technologies, Dimension Inx want to enable the next revolution in medical and non-medical technologies across industries. Their technique is called 3D Painting. In a future article, we will do an interview with Dimension Inx and Adam to get a real sense of what their company and technology does.

Dimension Inx

Steven Morris is the CEO of BIOLIFE4D. BIOLIFE4D is committed to perfecting the technology to make viable organ replacement a safe, accessible and affordable reality. BIOLIFE4D, hopes to create a patient-specific, fully functioning heart through 3D bioprinting and the patient’s own cells, eliminating the challenges of organ rejection and long donor waiting lists that plague existing organ transplant methods. The biggest problem with transplants in the medical scene is that we are using a foreign object and placing it into a system that does not recognize the transplant instantly. Biolife4D is leveraging stem cells within our own bodies to create tissue scaffolds that will lead to the creation of organs. We will outreach to them soon to get a more in-depth look at what they are doing as well.

BIOLIFE4D

Stephen Anderson is Business Development Manager at Renishaw. Renishaw is a global company with core skills in measurement, motion control, healthcare, spectroscopy and manufacturing. The company supplies products and services used in applications as diverse as jet engine and wind turbine manufacture, through to dentistry and brain surgery. It is also produces metal 3D printing machines, where it is the only UK business that designs and makes industrial machines which ‘print’ parts from metal powder. Stephen spoke about interesting initiatives the team at Renishaw is exploring within bioprinting, and specifically, outsourcing their expertise to people looking to build new polymers. The most applicable usage of their technology within the world of bioprinting is related to dentistry implants as well as spinal implants.

Renishaw

Alejandro Espinoza is a Biomechanics Researcher for the Spine Biomechanics Lab at Rush University. The Spine Biomechanics Laboratory is housed in the Department of Orthopedic Surgery. As part of a program that is consistently ranked one of the nation’s top orthopedics programs by U.S. News & World Report, the laboratory has access to world-class orthopedic care, driven by research. They study the effects of aging, tissue degeneration and altered biomechanics in the cervical and lumbar regions of the spine. Their main goal is to find an explanation to the elusive question of why back pain happens and how can one best help patients overcome it. He spoke in-depth about the need for the universities to adopt this type of technology more readily.

Rush

All of these speakers were able to give 10 minute summaries of their work for an audience of additive manufacturing professionals in Chicago. It was a great event with a lot of learning and networking done. 3DHEALS is really leveraging social media well and it is amplifying the connection to others within the newer space of bioprinting. I would highly suggest anyone who wants to learn more about bioprinting to check out an event by 3DHEALS and see if they are coming to your city soon.

 

 

3DPrint.com & SmarTech to Join Inside 3D Printing in Seoul as Co-Producers

The global trend of ‘digitization’, ‘convergence’ and ‘democratization’ has had a profound impact on every industry and sector from the most innovative to those regarded as the most conservative. One of these trends is additive manufacturing, called 3D printing.

3D printing creates unprecedented added value for industries such as manufacturing, medical, dental, aerospace, automobile, molding and tooling, architecture, jewelry and fashion. This ranges from the mass production of prototypes, complex aerospace parts to small batch production of discontinued automotive parts, personalized prosthetic limbs, and orthodontics. It is always best to have an opportunity to explore the latest additive manufacturing trends and technology in one place at a time.

Inside 3D Printing, the world’s most prestigious 3D printing event, returns to Seoul, Korea on June 26-28th, 2019 and showcases the newest products, technologies, and materials in 3D printing, 3D scanning, CAD/CAM/CAE, metrology and inspection technologies.

Inside 3D printing started in New York in 2013, and travels around 8 major cities including Sydney, Dusseldorf, Mumbai, Seoul and Sao Paulo. It is the sixth time this year in Seoul, and it is held jointly with 3DR Holdings and KINTEX (Korea International Exhibition Center) in Korea.

In particular, 3DPRINT.COM, and SmarTech Markets Publishing, a global market research organization were confirmed to join Inside 3D Printing in Seoul as co-producers. This collaboration among key industry players will enhance the quality and branding of the event.

In 2018, over 10,000 attendees from 27 countries as well as 85 exhibitors and sponsors participated Inside 3D Printing in Seoul. The conference is part of a three-day event that includes an international conference in 4 tracks and a dedicated trade show in addition to various networking opportunities.

Over 100 exhibitors including HP, EOS, German RepRap, XYZ Printing as well as Korean major players as Hanil Protech, Carima, Trotec Korea, Prototech and Hephzibah will join this year’s event. Not only top brand’s 3D printers and scanners but a variety of AM applications including affordable desktop metal 3d printer, hybrid 3D machinery with CNC engraving, large-sized industrial 3d printer and CAD/CAM/CAE software will be showcased onsite this year.

“The participation of 3DPRINT.COM and SmarTech Markets Publishing as co-producers will further upgrade Inside 3D Printing and provide the best marketing platform for our exhibitors, sponsors and 10,000+ buyers from around the world.” said Alan Meckler, Managing Partner, 3DR Holdings.

If interested in sponsorship opportunities or conference registration for the forthcoming Seoul event, please contact Inside 3D Printing Secretariat (Inside3dprinting@kintex.com) or visit our website for more details.

3D Printing News Briefs: February 16, 2019

We’ve got business, events, software, and materials news for you in today’s 3D Printing News Briefs. MELD has introduced a new operator training course, and Protolabs is launching a range of secondary services. AMUG announced the keynote speakers for its upcoming conference, while the call has gone out for submissions to the 2019 Altair Enlighten Award. This week at SOLIDWORKS WORLD 2019, Stratasys introduced AdvancedFDM software for GrabCAD Print. Finally, a gold partner at America Makes has created an Ultem 9085 materials database for FDM 3D printing, and 3D MicroPrint is using a powder rheometer to push the limits of additive manufacturing.

MELD Manufacturing Offers Training Program

MELD Manufacturing Corporation is launching a new operator training program to teach participants how to operate its award-winning technology, which uses an innovative no-melt process to additively manufacture, repair, coat, and join metals and metal matrix composites. The 4-day courses will provide both classroom instruction and hands-on machine training, and attendees will also review the history of MELD’s development.

“This program creates certified MELDers and delivers the capacity to integrate and innovate with MELD. Our customers have raved about the elegance of the MELD process and the ease of training. We’re excited to offer more of these opportunities,” said MELD’s CEO Nanci Hardwick.

The size of the classes, which will be held at MELD’s Virginia headquarters, will be limited so that each attendee can have the maximum amount of machine time in order to become certified, so you should register ASAP.

Protolabs Launches Secondary Services in Europe

Protolabs is a digital manufacturing source for custom prototypes and low-volume production parts and offers all sorts of traditional and additive manufacturing services. This week, the company announced that it was introducing detailed measurement and inspection reporting, which will be only the first part of its newly launched in-house Secondary Services across Europe. These services will provide support for the company’s On-Demand manufacturing requirements, and will also help in launching more value-add secondary operations, like assembly and surface treatment, in the future.

“Our customers really value our rapid manufacturing services for low-volume parts and prototypes, but they now want the benefit of On-Demand manufacturing for production parts, which have higher expectations for sampling, measurement and process documentation,” said Stephen Dyson, Protolabs’ Special Operations Manager. “The marked increase from customers across all industries wanting to take advantage of the speed and flexibility of On-Demand manufacturing brings with it a desire to simplify the supply chain. We are offering Secondary Services to reduce the number of process steps that the customer has to manage, saving time and resources.”

Protolabs will hold a webinar for designers and engineers on February 28th as part of its Secondary Services launch.

AMUG Announces Keynote Speakers

L-R: Brian McLean, Brad Keselowski, Todd Grimm

The Additive Manufacturing Users Group (AMUG) recently announced who the keynote speakers will be for its 2019 conference, which will be held in Chicago from March 31st to April 4th. The conference, which will have nearly 200 presentations, workshops and hands-on training sessions, is designed for both novice and experienced additive manufacturing users, and the three keynote speakers will address the use of additive manufacturing in a variety of different applications. Brian McLean, the director of rapid prototype for LAIKA, will take attendees on a visual journey of how 3D printing has helped to redefine stop-motion animation, while NASCAR driver Brad Keselowski, the owner and founder of Keselowski Advanced Manufacturing (KAM), will share how technology such as 3D printing can help companies win the race. Finally, Todd Grimm, the president of T. A. Grimm & Associates, is returning to the conference as a keynote speaker again.

“We are extremely excited about our 2019 AMUG Conference keynote speakers,” said Gary Rabinovitz, the AMUG chairman and chair of its program committee. “They will provide a snapshot of the most transformative ideas shaping the AM industry today.”

2019 Altair Enlighten Award Submissions

Michigan-based technology company Altair, together with the Center for Automotive Research (CAR), are now taking submissions from around the world for the 2019 Enlighten Award, which is the only award from the automotive industry for dedicated lightweighting. The award will be presented in the categories of Full Vehicle, Module, Enabling Technology and The Future of Lightweighting, and winners will be recognized during the CAR Management Briefing Seminars (MBS), along with getting the chance to ring the Nasdaq stock market opening bell in New York. Suppliers and manufacturers can learn more about the criteria and submit an entry for the awards here.

“We are pleased to continue our collaboration with Altair because of their global leadership in solutions that produce the optimal balance between weight, performance and cost. This award helps drive innovation in lightweighting, which is critical to the success of e-mobility solutions,” said Carla Bailo, the President and CEO of CAR. “We can’t wait to see the key contributions the 2019 nominations will bring in new approaches to automotive engineering and design, contributing to further reductions in weight, fuel consumption, and emissions.”

Stratasys Announces AdvancedFDM Software for GrabCAD

At this week’s SOLIDWORKS World 2019 in Dallas, Stratasys introduced a new feature for its GrabCAD Print software that will remove more complexity from the design-to-3D print process. Advanced FDM will use intuitive model interaction to deliver lightweight yet strong and purpose-built parts to ensure design intent, and is available now via download with GrabCAD Print from versions 1.24 on up. The software feature will help users avoid long, frustrating CAD to STL conversions, so they can work in high fidelity and ramp up parts production, and it also features CAD-native build controls, so no one needs to manually generate complex toolpaths. Advanced FDM can automatically control build attributes, as well as calculate 3D print toolpaths, in order to streamline the process.

“For design and manufacturing engineers, one of the most frustrating processes is ‘dumbing down’ a CAD file to STL format – only to require subsequent re-injection of design intent into the STL printing process. This software is engineered to do away with this complexity, letting designers reduce iterations and design cycles – getting to a high-quality, realistic prototype and final part faster than ever before,” said Mark Walker, Lead Software Product Manager at Stratasys.

America Makes Ultem 9085 FDM Properties in Database

America Makes has announced that its gold-level member, Rapid Prototype + Manufacturing LLC. (rp+m), has created and delivered a complete, qualified database of material properties for the FDM 3D printing of high-performance ULTEM 9085 thermoplastic resin. This comprehensive database, which features processing parameters and both mechanical physical properties, was released to America Makes, and the rest of its membership community, in order to ensure the widespread use of the Type I certified material for 3D printed interior aircraft components. The database is available to the community through the America Makes Digital Storefront.

“The qualification of the ULTEM 9085 material and the establishment of the material properties database by the rp+m-led team are huge steps forward for AM, particularly within the aerospace and defense industries. On behalf of all of us at America Makes, I want to commend rp+m and its team for enabling the broad dissemination of the collective knowledge of ULTEM 9085 for the innovation of future part design,” said Rob Gorham, the Executive Director of America Makes. “The ability to use AM to produce parts with repeatable characteristics and consistent quality for certifiable manufacturing is a key factor to the increased adoption of AM within the multi-billion dollar aircraft interior parts segment.”

3D MicroPrint Identifying Ultra-Fine 3D Printing Powders

Additive Manufacturing Powder Samples

Germany company 3D MicroPrint uses 3D printing to produce complex metal parts on the micro-scale with its Micro Laser Sintering (MLS) technology, and announced that it is using the FT4 Powder Rheometer from UK-based Freeman Technology, which has over 15 years of experience in powder characterization and flow, in order to push the technology to its limits by identifying ultra-fine metal powders that will process efficiently. The system can differentiate raw powder materials, less than five microns in size, with the kinds of superior flow characteristics that are needed to produce accurate components using 3D MicroPrint’s Micro Laser Sintering (MLS) technology.

“With MLS we are essentially pushing standard AM towards its performance limits. To achieve precise control at the micro scale we spread powders in layers just a few microns thick before selectively fusing areas of the powder bed with a highly focused laser beam. The ultra-fine powders required typically behave quite differently to powders of > 25µm particle size,” explained Joachim Goebner, the CEO at 3D MicroPrint. “We therefore rely on the FT4 Powder Rheometer to identify materials which will perform effectively with our machines, with specified process parameters. Before we had the instrument selecting a suitable powder was essentially a matter of trial and error, a far less efficient approach.”

Discuss this news and other 3D printing topics at 3DPrintBoard.com or share your thoughts below.

SOLIDWORKSWORLD 2019: Global R&D Team Discusses New and Improved Features in SOLIDWORKS

Earlier this week, I arrived back home in chilly Ohio after spending a couple of days in Dallas, Texas. But I wasn’t just visiting the Lone Star State to enjoy the warmer temperatures – I was there to attend one of the biggest events in 3D software, SOLIDWORKS World 2019, which was held in the Kay Bailey Hutchison Convention Center.

This was my first time at the event, which was in Los Angeles the last couple of years, and I’d heard a lot of good things about it, so I was excited.

While I missed the first full day of SWW 19, I was off to the races on Tuesday morning. Three different General Sessions were offered during the same time, and I decided to skip ‘New Horizons’ and ‘Design to Profit’ in favor of ‘R&D Futures,’ which promised attendees a preview of “the cutting-edge technologies taking form at Dassault Systèmes/SOLIDWORKS R&D Labs.”

Manish Kumar, Vice President of R&D for SOLIDWORKS, said that a single global R&D team binds together all of Dassault’s 12 brands, and the 6,700 members of this team, who are spread out across 21 nations, are encouraged to work on their dream projects. Kumar said that design is the starting point at Dassault, but posed two questions – is design still the way we learned it? What is its future?

The 3DEXPERIENCE platform by Dassault Systèmes now includes a portfolio of applications in its new 3DEXPERIENCE.WORKS that will put user experience and simplicity at the core. Kumar likened the platform to a story with three chapters: industry renaissance, knowledge and know-how, and the workforce of the future. He explained that these interconnected chapters “are the themes that drive us.”

Kumar shared a personal story about his father, who once nearly missed a flight because, “like any dad, he refuses to seek any additional help,” such as smartphone airline apps that make traveling more efficient by providing helpful things like notifications of gate changes.

“How many of you face the same problem in your day to day life?” Kumar asked. “When you start your design, when you are extremely busy trying to finalize your design, how many times has it happened where someone who is working on the other design – which your design depends on – changed that design and they forgot to tell you? So you’re working off data which is already out of date.

“How are you gathering information? How are you sharing information, and how are you keeping everything up to date? Is it still like a printed boarding pass, which gets outdated right after it was printed, or is it like an airline app which is connected all the time to a single source of truth?”

Having been notified of more than one gate change this week through my airline app, this analogy really speaks to me…and it’s definitely applicable to additive manufacturing.

“We are in a world where technology enables people from all walks of life to share their knowledge and know-how like never before,” Kumar stated.

“What is your expertise? You are creators, you are designers, you are manufacturers, you are dreamers. If you have to share your expertise with the world, how would you share it?

“Our 3DEXPERIENCE platform is a platform for knowledge and know-how. This quest is also the core of our DNA. We at Dassault Systèmes R&D understand that the world is changing and the future is right now.”

Kumar reminded everyone that the current generation is working with technology in ways we never thought possible. While I was learning how to use Microsoft PowerPoint in eighth grade, students today are making actual robots…and using 3D printing to do it. A few years ago, I was sitting in a local yogurt shop that had an old typewriter on the counter, which patrons were encouraged to use for fun. A man brought his young daughter up to see it, and after running her finger over the keys, she said, “Daddy, where’s the search button?”

These personal anecdotes popped in my head during Kumar’s talk, both of which prove his point: kids today know that everything is connected.

“Today our kids are growing up in an environment where the global market is accessible to them,” Kumar said. “Our future generation is growing up in an entirely different world…connected to a global world of intelligent machines and computing power.

“So as they become our next generation workforce, we need to be ready for their needs. At Dassault Systèmes R&D, we take all these factors into consideration.”

Kumar then invited six members of the global R&D team onstage to show the audience what the team is working on, and SOLIDWORKS employee Aaron Kelly joined him first.

“24 years ago when I started at the SOLIDWORKS brand, we had the mission to put the power of 3D at every engineer’s desktop,” Kelly said. “We’ve been working on that passionately over that time, but there was one other thing. There was this unwritten promise, and that promise was that we would work together to make products…to build this ecosystem of products that were valuable and got you to get your job done faster and better.

“3DEXPERIENCE.WORKS, to me, is kind of a culmination of that promise.

“I know you’ll work with us together, and I know we’ll continue to make great products, because 3D is not enough – you’ve told us that. 24 years ago, 3D was new, it was exciting, and many of you have adopted it, and you’ve come back to us and said ‘We need more. We need to take our business to the next level, we need more tools.’ And when I think of 3DEXPERIENCE.WORKS…I think of that taking us down a path to smashing down the walls of limitations and gently opening the doors to infinite possibilities.”

Kelly then introduced the other experts from the SOLIDWORKS R&D team, which, according to John Sweeney, just released several hundred new features in SOLIDWORKS 2019, and is currently working to do the same with SOLIDWORKS 2020.

Sweeney discussed some of the team’s multi-year initiatives, such as Sketch Enhancements, and 3D MarkUp, which can now be completed with a mouse. Mesh Modeling now allows for the addition of textures by grabbing a bitmap, dragging it to the correct place, and actually changing the surface of the mesh right then and there. This means it comes right off the 3D printer with that texture.

He also mentioned some big performance initiatives from last year that are continuing into next year, like a telescope model with huge assemblies that can be opened, and edited, in LDR, or Large Design Review, mode. Sweeney also discussed the new Detailing Mode, which gives users access to all project sheets and the ability to complete edits, like deleting dimensions.

Hubert Masson, who works with the 3DEXPERIENCE Marketplace, talked about how the company helps customers with collaboration, and mentioned two specific applications: 3D Drive, which has to do with file storage and sharing on the cloud, and social media collaboration on the 3D XPoint platform through 3D Swym.

Users can upload files to the cloud with a simple drag and drop from their web browser to 3D Drive.

“In a few seconds, all those files become available and accessible from anywhere – from the web browser as well as right from within SOLIDWORKS,” Masson explained.

You can also drag and drop files in order to add more components to a model, and send the files to other users, who can then work on them from their own devices and send suggestions back and forth, which will remain forever in the cloud as searchable comments. In 3D Swym, groups of people can create and publish social contact, react to it, and share existing content. The application was recently enhanced in order to increase user engagement, so people can now have private conversations on 3D Swym.

[Image: Dassault Systèmes]

Both 3D Drive and 3D Swym are available through iPhone apps, and 3D Drive also offers an augmented reality feature that allows users to get an even closer look at models from their phones. Additionally, you can even make video calls, which Masson demonstrated by calling a colleague in the front row.

Sweeney took center stage again to discuss design applications, and mentioned the recently announced xShape, which allows freeform design on the 3DEXPERIENCE platform. Then Kenneth Hallberg talked about Dassault’s ENOVIA PLM software, which works to keep things more product-based.

“We’re kind of taking a giant leap with 3DEXPERIENCE PLM Collaboration Services, and next to our 3D Drive solution, which is file-centric, we are delivering an all-embracing environment that supports everything from innovation processes to design and engineering work that spans over and across enterprises,” Hallberg explained.

“3DEXPERIENCE PLM Collaboration Services is connecting not only the SOLIDWORKS desktop users but all of the product stakeholders in a company, no matter what function you have or applications that you’re using.

“In addition to this, we are leveraging the ENOVIA portfolio and we’re providing really strong applications and capabilities for planning work…development work…and finally release activities, like engineering and comprehensive change management.”

Delphine Genouvrier has helped SOLIDWORKS create many simulation products over the years and is currently working with its SIMULIA team.

[Image: Dassault Systèmes]

“Lots of great things are coming for the SOLIDWORKS community, with a strong focus on power, robustness, and intuitiveness, ” she said.

To help customers increase efficiency and innovation, Genouvrier noted that it was imperative to assess product performance early on, with the highest possible fidelity. She explained that now through SIMULIA, users can test out projects with any physics through SOLIDWORKS, which is “completely new” for the community and can be accessed in the cloud through a “unique engineering workflow.” The 3DEXPERIENCE platform makes it easy to share simulation results during design, which can then be reviewed on any device anywhere.

Finally, Trever Diehl introduced the room to DELMIAWORKS, which is the rebranded version of IQMS – a recent acquisition of Dassault’s. Diehl described it as the bridge between designing and executing a product, as it provides all sorts of helpful features:

  • part quoting
  • process monitoring
  • scheduling, order processing, & shipping
  • shop floor integration
  • accounting suite

This helps ensure that your product is actually profitable.

“Think about making cookies,” Diehl said. “You get the dough together, you batch it out onto a baking sheet, you put it in the oven, you take out a batch of cookies.”

The R&D team members also talked about the 3DEXPERIENCE Marketplace, which makes it easy to collaborate between partner companies to “get your parts made in record time.”

Before the session ended, we got a surprise – the next morning, on the last day of SWW 19 and before the last General Session, the entertaining (and only slightly corny) SOLIDWORKS News Network team, or SNN, would perform a “What’s New” skit to provide attendees with a sneak peak at some of the latest features and platform updates “that even Wikileaks wouldn’t report” coming in SOLIDWORKS 2020.

After a day of interviews and a press conference, both of which I will talk about in more detail later, I spent the evening attending the SWW 19 special event, which was held nearby at a giant entertainment venue called Gilley’s and included everything from horseshoes, trivia, and a photo booth to hearty snacks and drinks, lots of live music and opportunities to meet new people, and armadillo racing…yes, you read that correctly.

The special session the next morning began with Dassault’s Mark Schneider announcing the winners of the Lenovo-sponsored Model Mania Challenge, which pitted users against users and resellers against resellers to see who could model and analyze a part most efficiently, accurately, and quickly.


Then, the six members of the SNN team – Schneider, Mark Barrow, Megan Duane, Michael Steeves, Jeremy Regnerus, and Yan Killy – went into full Anchorman mode, complete with plenty of groan-worthy jokes, to bring the room the latest SOLIDWORKS 2020 updates.

For instance, weatherman Schneider said that a massive approaching deadline could “lead to elevated stress levels” across the entire design ecosystem, and mentioned enhanced features for the Sketch Relations application, which allows users to control curves and will soon be able to make models even smoother with the new G3 Curvature constraint.

Another new assembly function coming is Envelope Publisher, as SW 2020 will include the ability to fill in mass properties for wires and cables; thanks to another new feature, the mass can also be calculated automatically. The team’s sportscaster brought up March Feature Madness, and explained some of the features of the 3DEXPERIENCE platform that would make up his top 10 list, including new tools that he was able to use to fix the remote he broke out of excitement over the Patriots’ recent Superbowl win.

One example is the ability to drag freeform primitive surfaces in order to easily customize geometry onscreen. In addition, users can select the Cage manipulator to achieve an alternate perspective for making detailed changes to freeform surfaces, and selection filters offer multiple ways to work with geometry. xDesign is a new browser tool that can use a merge function to knit freeform shapes into solid bodies, Flexible Parts can make any component dynamic, and SW 2020 will also allow you to run simulations and share design data more easily with other team members.

Killy, the team’s undercover reporter, tracked down a major developer to determine their favorite new features. Detailing Mode, which Sweeney mentioned the day before during R&D Futures, was brought up – it lets users quickly open drawings, no matter the complexity or size, without losing any detail, and also allows for annotation. While SW 2019 lets users add markups to past assemblies, SW 2020 takes it a step further with the new Markup view, which lets you choose a writing utensil and add markups directly to the screen of your device, then save, send, and post as a PDF.

Stay tuned for more news from SOLIDWORKS World 2019 – in the meantime, enjoy some of the pictures I took at the event:





Discuss this news and other 3D printing topics at 3DPrintBoard.com or share your thoughts below.

[Images: Sarah Saunders, unless otherwise noted]

3D Printed Prosthetics, Surgical Planning, and Modeling at AMS 2019

The second annual Additive Manufacturing Strategies (AMS) summit, “The Future of 3D Printing in Medicine and Dentistry,” was co-hosted by 3DPrint.com and SmarTech Markets Publishing and held in Boston just two short weeks ago. In addition to two separate tracks for medical and dental 3D printing, keynote presentations on the democratization of medicine and 3D printed medical devices, two pre-conference workshops, and a startup showdown, there was also an exhibition floor at the event with about a dozen booths to visit.

“It’s great,” a representative at the Trimech booth told me when I stopped by to ask how the event was going on the first full day of the summit. “So far really exciting, good conversations happening.”

The table at Trimech’s booth had all sorts of prints sitting out, including a colorful, detailed human skull featuring brains and veins that I was told had been 3D printed on the Stratasys J750.

Ultimaker‘s booth was busy, and I was told that there had been plenty of “good quality” conversations at the booth. On the first day of the summit, the Ultimaker team had been 3D printing a uterus model in white material, with fibroids printed in red material; however, they ran out of white by the second day and so were instead 3D printing a bone model in red.

I stopped by the Trumpf booth, which had some examples of 3D printed dental solutions on display, to speak with the representatives there for a few minutes.

“Of course medical in additive is a big thing,” Trumpf’s Technical Sales Manager Dave Locke told me. “So we’re interested in participating in these activities.”

Graham at the SLM Solutions booth also confirmed that good conversations were being had in the exhibition hall at the summit, and showed me some of the dental applications that they had on display…I saw a lot of 3D printed teeth made out of cobalt chrome in Boston.

While the r.Pod desktop dental 3D printer at the Arfona booth had been busily 3D printing dentures on the previous day, it was just on display during the last day of the event due to a small thing that needed to be fixed.

“We have a few different materials that are all for dental applications, but kind of the core product is this nylon, which we use for partial dentures. So this is a long term dental nylon,” the Arfona rep told me, showing me some completed dentures that had been through post-processing. “Those are all using just procedures that are kind of typical for a dental lab technician.”

I learned that Arfona could 3D print a set of dentures in about two hours, and finish the necessary post-processing in about another 20-30 minutes.

“It’s pretty fast. I mean, that’s something that typically would be spread out over…I mean, using conventional processes, over 4 or 5 dental appointments. And now it can be done in two.”

Anything that reduces the amount of time one has to sit in the dentist’s chair is aces, in my humble opinion.

I attended a few other sessions during AMS 2019, including one on 3D printed prosthetics that was moderated by Asimov Ventures’ Tyler Benster. Matthew Griffin, the Director of Community for Ultimaker North America, and Maria Esquela, the founder of 501c3 non-profit Alliance for Project Based Learning Solutions (APBLS or e-NABLE Alliance), both spoke on the topic.

Griffin shared a short clip from a 2017 Ultimaker video for “Hands for Haiti” about setting up 3D printing workshops in developing countries so the community can benefit from high-tech, 3D printed prosthetics. He also discussed how e-NABLE is not an organization, but a movement, and then Esquela “picked up Matt’s story a bit,” noting that she and her daughter were actually volunteers #71 and #72 for the heartwarming prosthetics network, which now has over 11,000 volunteers that work to provide 3D printed prosthetics to the millions of people who don’t have access to this kind of care.

Benster moderated the question session, but also asked one of his own. He wanted to know if Griffin and Esquela had any tips or suggestions for attendees with a business background about how to harness this type of creativity without feeling threatened by it. Griffin noted that there are lots of opportunities in the healthcare industry for testing out ideas earlier, and that people are “leaning on things,” such as community-based projects, in order to solve a problem, which then incites a feeling of empathy, “which you can then build on” when working to tackle a problem together.

I stayed on the medical track to attend a panel on 3D printing being used in surgical planning and modeling, which was moderated by SmarTech’s Scott Dunham. Alyssa Glennon, a Principal Engineer for Business Development at Materialise, and Carolyn DeVasto, the Global Vice President of Communications at medtech company BIOMODEX, were the speakers on the panel.

Glennon presented a case where a surgical team used 3D printed guides and bone models to test out different surgical options for an adult. This helped the virtual plan translate better in the operating room, and as a result, the patient was able to bend his arm just ten days after the surgery, which he had not been able to do for seven years.

Glennon detailed some of the many benefits of using 3D printing in a medical setting, such as interdisciplinary collaboration and better surgical preparation, but also noted that the regulatory environment is a major challenge for the medical 3D printing industry.

Glennon asked, “So how is Materialise providing a safe environment in hospitals for medical 3D printing?”

The answer: a solid understanding of the regulatory environment. The company offers an FDA-approved certification program for 3D printer manufacturers to have their products tested and validated for use with Materialise’s FDA-cleared Mimics inPrint software, which converts medical images into 3D print-ready files.

DeVasto, who explained that BIOMODEX is focused on the neurovascular field, stated that there are many challenges when it comes to biomechanics, since human tissue is so complex. According to her presentation, 36% of operating room errors could be avoided with the help of planning, which is what drives the company.

She noted that surgeons rely on sight and touch. The company’s algorithm builds 3D printable composite materials  that are designed specifically to provide important tactile feedback. DeVasto explained that 3D printing is so important in healthcare planning because it can help enable better patient outcomes.

During the Q&A, Dunham asked if they saw any specific niches where a specific type of planning or rehearsal model could match with a specific method of 3D printing. Glennon said that this came down to two specific factors: cost and purpose.

“The guides and models I showed are sintered nylon orthopedic parts,” Glennon said, explaining that short-term, low value parts used in surgery need to be made out of material that can hold up in an autoclave, but also be cost-effective.

DeVasto said that the answer to Dunham’s question “comes down to materials,” noting that BIOMODEX is very specific in what its algorithm can print with.

Don’t forget, the third annual Additive Manufacturing Strategies summit will be held from January 29-30, 2020 and will include a metal 3D printing track. To keep up to date on registration information and everything else for AMS 2020, sign up for our newsletter here.

Discuss this news and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the comments below.

[Images: Sarah Saunders]

AMS 2019 Day 3: Keynote Speaker Lars Neumann from TRUMPF Discusses 3D Printed Medical Devices

At last week’s second annual Additive Manufacturing Strategies (AMS) summit, held in Boston and co-hosted by 3DPrint.com and SmarTech Markets Publishing, there were several firsts, including an exhibition floor, a startup showdown, dedicated workshops, and two separate tracks for medical and dental 3D printing. During the official opening of AMS 2019, “The Future of 3D Printing in Medicine and Dentistry,” Lawrence Gasman, the President of SmarTech Markets Publishing, said that while last year’s event had participants from roughly 11 countries, this year 24 countries, along with 27 US states, were represented.

The first keynote speaker at AMS 2019 was Dr. Ali Tinazli, the Head of Healthcare and Life Sciences Strategy for HP; he discussed the democratization of medicine and the implications of this. On the final day of the summit, Lars Neumann from German machine tool supplier TRUMPF took the stage for the final keynote presentation, titled “Integrating Additive Manufacturing Into Medical Device Production” and centering around 3D printed instruments and implants.

Neumann, who works at the company’s south German location, explained that TRUMPF is a family business, and that after 90 years in the manufacturing business, it has “quite a bit of a track record” in the medical field, noting examples like using lasers to cut stents.

“If there are any doctors here, typically I’m not talking to you…my presentation today is the production of these devices,” Neumann stated at the beginning, explained that he was mostly talking to the medical device manufacturers.

Neumann noted that in the previous days at the summit, attendees had seen and heard lots of numbers, and said that he was going to be “looking at growth, more than the actual numbers.”

Speaking of those numbers, he mentioned that growth rates for 3D printed medical devices were around 10-15%, which is “quite a significant growth year on year.” But when it comes to fusion devices, Neumann said that people in the industry believe that additive manufacturing will be used 100% in the future.

Some of the main things Neumann said we need to keep discussing to allow serial additive manufacturing to become economically viable for more implants and devices include system and process capability, cost per part, and quality assurance, as “driving up quality lowers cost.”

But how can we assure quality when it comes to 3D printing? Neumann said lots of input, such as CAD data, are necessary when attempting to fabricate a medical device that fulfills all of its defined specifications, since the regulations and standards (like ASTM and ISO) aren’t complete yet. While the lengthy old guard of quality assurance centered around manually maintaining the quality of inputs, like powder, during 3D printing and post-processing and then again checking the completed product, now that imaging equipment and sensors are being added to help ensure quality during the build, we can ideally intervene, if necessary, during the actual 3D printing process.

It’s equally as important to lower the cost per part. In manufacturing environments, such as factory floors, ideally the 3D printers should be working on builds around the clock, instead of having to take time for set-up and cleaning. Neumann said that to help ensure this notion, laser off times need to be reduced, and that all other processes, such as post-processing, should be moved to different locations so that the printers can just keep doing what they do.

In terms of system and process capability, Neumann asked the room what the industry could be doing better to arrive at not only different implants, but also more of them. His personal impression is that, since the additive manufacturing field is developing so quickly, process chain integration is one of the main topics at the moment, along with software, and that machine technology will need to be pushed again a few years down the road.

Neumann stated that in terms of additive manufacturing, the main medical device categories are:

  • standardized implants
  • personalized implants
  • medical instruments
  • non-implantable devices

He also noted what he called “three key advantages” for 3D printing in the medical field: mass personalization, which provides new treatment options; using porous structures to improve osseointegration; and cost-effective manufacturing, such as low- to mid-volume, less expensive materials, and the ability to create complex shapes. Neumann said that this last point is “slowly coming into focus,” because when it comes to medical 3D printing, hundreds of thousands of parts are not always needed, which can definitely help keep costs down.

Because of increased interest by medical device manufacturers to use 3D printing, Neumann believes that instrumentation as an application will definitely grow, and mentioned that about 100 3D printed medical devices are already FDA-approved.

Switching the focus to the metals used to 3D print many of these instruments and devices, Neumann said that while many people have been excited about titanium in recent years, new materials like cobalt chrome and stainless steel are the talk of the town at this point in time. With a nod to one of his previous points, he also brought up how preheating implants 3D printed with Ti64ELI can affect the overall quality of the final component by ensuring less distortion. Neumann said that more information on this will come from TRUMPF later in the year, but did note that in the future, it may no longer be necessary to use as much heat treatment, which also helps lower costs.

Finishing up, Neumann said that aerospace companies are the only ones that possess guidelines to follow when installing metal 3D printers, and that it would be helpful if this would eventually spread to other sectors as well, such as the medical field.

“I hope someday this norm is valid for all industries equally,” Neumann stated.

Some of the questions asked at the end of Neumann’s keynote were quite interesting. One person approached the mic and asked his opinion on the currently available simulation tools, and Neumann said that the software is interesting and seeing a lot of investment at the moment, as many companies, such as OEMs, that use 3D printing are running simulations ahead of nearly every component they’re manufacturing in order to predict defects early on. But, he also noted that the data coming from these simulation solutions has yet to be validated.

Another attendee mentioned again the demand for new, exotic materials in medical instrument 3D printing, and asked Neumann for any specific examples. While it may not sound exotic, he said that stainless steel is one material that many manufacturers can use without having to change the production or post-processing methods, meaning that re-certification won’t be required, so lead times will likely decrease.

Plans have already been laid in motion for the third annual Additive Manufacturing Strategies summit, which will be held from January 29-30, 2020 and will include a metal 3D printing track. To keep up to date on registration information and everything else for AMS 2020, sign up for our newsletter here.

Discuss this news and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the comments below.

[Images: Sarah Saunders]

SmarTech Dental and Medical 3D Printing Trend and Forecast Presentations at AMS 2019

Last week, our second annual Additive Manufacturing Strategies summit, “The Future of 3D Printing in Medicine and Dentistry,” was held in Boston. Co-hosted by SmarTech Markets Publishing, the summit was broken into separate tracks – one for medical and one for dental – and included a wide variety of speakers, a startup competition, and an exhibition floor.

Attendees were able to learn about a range of important and useful 3D printing topics, such as surgical planning and modeling, regulatory issues, implants, dental materials like ceramics, bioprinting, the use of AM in veterinary medicine, and international 3D printing developments in the medical and dental fields.

After Tuesday’s keynote and a quick break for some coffee, I started off on the dental track with a presentation on SmarTech’s dental 3D printing forecast. The talk was given by the company’s VP of Research Scott Dunham, whom Lawrence Gasman, the President of SmarTech, called “one of the top analysts in the country in our area.”

Dunham explained that during the “strategy maturation period” for many 3D printing companies, dentistry has now become a very important “focal area,” as it’s managed to “infiltrate the clinical segment in an increasingly meaningful way.” Mainly due to a significant leveraging of dental labs, one of the largest opportunities in the 3D printing industry today is in the dental field.

According to Dunham, there will be three main drivers for dental 3D printing applications over the next five years:

  • clear dental aligners
  • full dentures
  • temporary and permanent restorations in dental ceramics and composites

Dunham noted that SmarTech had correctly predicted the timing when it came to aligners, which will likely see its major challenges in terms of materials development. However, some companies, such as EnvisionTEC, have already created materials for making clear dental aligners, with the assistance of 3D printing.

FDA-approved 3D printable denture base materials, which have proper aesthetic properties, have actually been around for several years, but there was a major uptick in interest from the industry over the last year or so to bring denture-related applications to the AM market through material partnerships. In terms of permanent restorations in dental ceramics and composites, the use of micro-filled hybrid materials to make temporary dentures has been a sort of “jumping-off point” for making permanent restorations, like bridges, crowns, and implants.

According to Dunham, we’re likely to see much more “diversity in what’s driving dental hardware & materials in the future,” and the ratio of materials to hardware in dental 3D printing is an indicator that the industry is transforming. Dental 3D printing materials are mostly high value, especially the ones that can retain margins and cost on average per kilogram more than many other segments, and the value of the materials exceeds the value of hardware in the dental field more so than in other applications, which makes it unique.

Once his presentation ended, I followed Dunham over to the next room, which was on the medical track, to hear his next presentation; this time he would be discussing SmarTech’s medical 3D printing forecast. One of the main reasons SmarTech co-hosts the AMS summit with us is because innovation in healthcare is part of the DNA of the 3D printing industry, and Dunham stated that the three main pillars of adopting 3D printing in the industry are prototyping, healthcare, and industrial manufacturing.

Dunham said that SmarTech believes there are “a number of reasons that healthcare applications will shift to become the backbone of the industry,” such as:

  • low barrier to entry, though he did note the existing FDA regulatory hurdles
  • high volume applications – device types, procedures, and treatments currently being commercially explored with 3D printing
  • industry disruption through design – treatments tend to be more successful with with individualized, patient-specific devices
  • the major societal impact it could have, moving beyond just 3D printing devices and models but expanding the universe of treating patients

Dunham provided a brief history of healthcare innovation in 3D printing, starting with SLA first being used for medical modeling in 1988, noting the first patented process for 3D printing hearing aid shells in 1999, the first recorded Ti-64 patient-specific 3D printed implant in 2007, the mainstreaming of patient-specific 3D printed knee instrumentation in 2010, and the launching of Materialise HeartPrint in 2013.

The outlook for medical 3D printing opportunities, including materials, services, software, and hardware, is currently estimated to be $1.25 billion, but the total is estimated to be $6.08 billion by the year 2027. If these totals are split into segments, Dunham said that the global revenue will likely be tied to three main areas: orthopedics, personalized surgery, and medical devices. Then he moved onto the recent strategic updates that influenced these estimates.

Spinal cage production build [Image: Betatype]

Dunham explained that there are many opportunities in the additive orthopedics sector, due to the fact that many of the large market players are stepping up their adoption of metal 3D printing in order to enhance traditional implant design for improved performance. He referenced a case study by Betatype centered around developing software solutions for orthopedic companies already involved in 3D printing, noting that “they achieved some really amazing results” in the study. When working to determine if 3D printing would become the main process in the future for making orthopedic implant devices, Dunham said that SmarTech figured the technology would most likely “at least tip the 50% penetration point.”

In terms of medical device manufacturing, Dunham said SmarTech definitely believes there are production opportunities for 3D printing, especially since the estimated value of medical 3D printing services in 2027 is $1.5 billion. He noted that there are an increasing number of opportunities to use 3D printing when fabricating medical devices with customized elements that are matched to specific procedures or treatments; on the flip side, use is also increasing of a range of production-oriented 3D printing methods in order to produce parts for medical devices and equipment that already exist.

Some of the major takeaways Dunham noted at the end of his presentation were that societal impact, and improving patient outcomes, are both “perfectly valid” ways of measuring how 3D printing is disrupting the industry, rather than just relying on money alone.

Discuss this news and other 3D printing topics at 3DPrintBoard.com or share your thoughts below.

[Images: Sarah Saunders]

3D Printing News Briefs: February 6, 2018

We’re talking about business, training, and events on today’s 3D Printing News Briefs. The first European 3D printing incubator will soon be inaugurated in Barcelona, and 3devo is launching training workshops about desktop filament extrusion. nScrypt’s Director of 3D Printing and a surgeon from Belfast will be presenting at upcoming events, and Arburg will display a complete turnkey system at an Italian trade fair. Finally, because we celebrate all accomplishments in our industry, we’re sharing some good news about a Xometry employee.

3D Factory Incubator Inauguration

This coming Monday, February 11th, the inauguration of the first European incubator of 3D printing – 3D Factory Incubator – will take place in Barcelona. The Minister of Science, Innovation and Universities, Pedro Duque, will chair the inauguration’s opening act. This High-Tech Business Incubator, a project led by Fundación LEITAT and El Consorci de Zona Franca de Barcelona (CZFB), is working to promote the adoption of 3D printing by creating a space to incubate related SMEs and micro-SMEs.

The 600 sqm incubator space is located at CZFB’s headquarters, and will include training areas, offices, meeting rooms, laboratories, and co-working zones, in addition to a variety of services. The inauguration will begin promptly at 11 am.

3devo Launching Training Workshops

Dutch technology company 3devo, which creates desktop-based material development and recycling solutions such as SHR3D IT, is launching a series of hands-on training workshops all about desktop filament extrusion for professionals, which will be branded as DevoTraining. The workshops will be held at 3devo’s Utrecht headquarters, and participants can choose one of three programs: a basic, 4-hour module for €499, a 1-day intermediate workshop for €899, and a 2-day advanced level course for €1549.

“The demand for unique 3d printing materials is ever-growing, which requires new knowledge on how to process it,” said Tim Wesselink, the CEO of 3devo. “With DevoTraining, we offer the answers to those innovators who seek to take matters into their own hands. Giving them complete guidance to create and customize their own filament – on demand.”

DevoTraining will be officially released next Tuesday, February 12th.

nScrypt Discussing 3D Printed Munitions and Other DoD Applications

Orlando, Florida-based nScrypt, which manufactures micro-dispensing and 3D printing systems, announced the release of its hybrid Factory in a Tool (FiT) integrated system for Direct Digital Manufacturing in October. nScrypt’s Director of 3D Printing, Larry (LJ) R. Holmes, Jr., is in charge of directing the company’s market participation for industrial-level 3D printing hardware, including its work with the US Department of Defense (DoD). This week, Holmes will speak about nScrypt’s 3D printed munitions, as well as its other DoD applications, on the “AM Innovation Panel: Developing the Next Generation of 3D Printing and Processes in Support of the Warfighter” in Tampa at the Military Additive Manufacturing Summit & Technology Showcase.

“Our FiT platform is ideal for DoD’s 3D printing applications because it does next generation Direct Digital Manufacturing, which means no retooling to build a product or to change from printing one product to another. Just change the CAD file. Our FiT’s pick and place tool head adds actives to the prints, making them electrically functional if needed. We just delivered a Factory in a Tool to the Army’s Redstone Arsenal. It has one full meter of travel in the XY plane,” Holmes said.

“nScrypt’s goal is to disrupt how manufacturing happens. Munitions printed on-demand, where and when they are needed; a ruggedized 3D printer for use in forward deployed locations; and printed electronics, like conformal Active Phased Array Antennas for improved performance at lower cost, are a few of the examples of capabilities currently being transitioned from nScrypt to the DoD and the global manufacturing industrial base.”

SXSW 3D Printing Presentation About 3D Printed Kidney Model

SXSW 2019 begins next month in Texas, and in addition to the many other innovations on display at the event, Dr. Tim Brown, Consultant Transplant Surgeon at Belfast City Hospital, will share his experience of using 3D printing to successfully perform a first of its kind, life-saving operation during a presentation titled “Tumours, Transplants and Technology: AI for Life.” His patient needed a life-saving kidney donation, and while her father was willing to donate, his kidney had a tumor on it. Together with UK medical 3D printing company axial3D and Digital Catapult, Dr. Brown used a 3D printed kidney model to safely complete the transplant surgery and save his patient’s life.

“As the cyst was buried deep within the renal cortex and therefore invisible on the back bench, a replica 3D model was used for preoperative planning and intra-operative localization of the lesion,” explained Dr. Brown. “It’s difficult to underestimate how valuable this strategy was in terms of preoperative planning and achieving successful clearance of the lesion.”

axial3D won the Healthcare Application Award at the 2018 TCT Awards for creating the 3D printed model, and the company’s CEO Daniel Crawford and Operations Manager Cathy Coomber will join Dr. Brown for a panel discussion at SXSW, along with Nigel McAlpine, Immersive Technology Lead at Digital Catapult. The session will take place at SXSW on March 12th, at the JW Marriott Salon FG.

Arburg Exhibiting at MECSPE 2019

Arburg Allrounder Freeformer

At next month’s MECSPE 2019 trade fair in Italy, German machine construction company Arburg will be focusing on 3D printing, automation, and digitalization. The company will be displaying a complex turnkey system, built around a Freeformer 200-3X industrial AM system and a hydraulic Allrounder 370 S; both the Freeformer and Allrounder are networked live with the company’s ALS host computer system. In addition to displaying the system at the trade fair, Arburg will also have experts presenting their outlook on the digital future of plastics processing at Stand F49 in Hall 6.

“MECSPE 2019 is the most important trade fair for the manufacturing industry in Italy and, with its focus on Industry 4.0 and automation, it is an ideal match for Arburg. We are not only a machine manufacturer and expert in injection moulding, but we also have our own MES, our own controllers, automation technology and the Freeformer for industrial additive manufacturing as part of our product portfolio,” said Raffaele Abbruzzetti, the new Managing Director of Arburg Srl. “With more than 30 years of experience in networked and flexibly automated production, we offer our customers everything they need in the era of digitalisation to increase their added value, production efficiency and process reliability – from the smart machine to the smart factory and smart services. We will present examples of all of this at MECSPE.”

Xometry Employee Wins Game Show

This last News Brief has nothing to do with 3D printing itself, but rather an unrelated, but still incredible, accomplishment from one of the industry’s own. On Thursday, January 24th, employees from on-demand manufacturing and 3D printing service provider Xometry gathered to watch one of their colleagues – marketer Aaron Lichtig – compete, and eventually win big, on the popular Jeopardy! game show that night.

Lichtig started off at a steady pace, competing against returning champion and astrophysicist Rachel Paterno-Mahler and sales manager Nancy Rohlen, and was leading the pack with a final score of $12,400 by the end of the Double Jeopardy round. He squared off against Rohlen during Final Jeopardy with the clue, “He was the first U.K. prime minister born after Elizabeth II became queen.” While both correctly guessed the answer as Tony Blair, Lichtig’s steep lead made him the winner that night. Congratulations from your friends at 3DPrint.com!

Discuss this news and other 3D printing topics at 3DPrintBoard.com or share your thoughts below.

OsseoPrint 3D Wins AMS Startup Competition with Patient-Specific, 3D Printed Bone Scaffold Platform

Tyler Benster, Asimov Ventures

The second annual Additive Manufacturing Strategies summit, co-hosted by 3DPrint.com and SmarTech Markets Publishing, took place this week in Boston. In addition to more speakers, this year’s event branched out into separate tracks for medical and dental 3D printing, and also featured a workshop day, an exhibition hall, and a startup competition, which offered a $15,000 cash investment from early stage venture fund Asimov Ventures as the prize.

Tyler Benster from Asimov, whom I had the pleasure of sitting next to during lunch, informed the room that the first finalist, Les Kalman from Western University’s Schulich School of Medicine & Dentistry, would unfortunately not be competing in the competition, as the weather in Toronto kept his plane from taking off, and then explained the rules of the Startup Showdown. Each finalist had seven minutes to give their pitch, and the panel of judges – Benster, GE Additive’s Stephan Zeidler, and Tuan TranPham from Desktop Metal – would then have about five minutes to ask questions.

The first finalist to present was OsseoPrint 3D, which is marketing a platform technology for implantable, patient-specific bone scaffolds that can be 3D printed on-site at the practitioner’s office.

According to CEO and founder Dr. Arthur Greyf, a dental implantologist who’s spent a lot of time and money grafting bones in his office, there is definitely a need for OsseoPrint 3D’s platform, as nearly two million bone implants were manufactured in the US over the last six years.

The startup has a working 3D printer prototype with several good features, like a particle counter, optimize algorithm for 3D printing infill patterns, a HEPA filter, and a software-controlled door lock. Dr. Greyf said that OsseoPrint 3D had a positive pre-submission meeting with the FDA last August, and that the 3D printer should be designed and ready for final approval in the next 3-6 months.


The startup has a simple business model, which will require about $5 million to get to the market in the near future, and offers “significant time savings” in surgery, as scaffolds can be designed and 3D printed chair-side in dental offices in less than 15 minutes. According to Dr. Greyf, the startup’s 3D printer, which has never “seen the light of day outside of my office” until now, will cost about $25,000 and will pay for itself in about 10-20 uses.

Next to present in the competition was Belgium-based startup Twikit, which makes mass customization software and just launched its Twikbot platform for the orthotics and prosthetics market. CTO Olivier De Deken explained that the O&P industry has long supply chains, which can be fraught with errors, and that using both additive manufacturing and automation can result in a “scalable flow” and better end products.

Twikbot’s flexible, cloud-based platform allows the user to set their own preferences, such as patterns, before the global startup makes the production-ready file and the end brace is 3D printed. According to De Deken, the market potential for this platform in the global orthopaedic market is $52 billion.


Twikit has a fast-growing, global team of 33 employees, and is currently closing a Series A funding round. The startup generates revenue through an SaaS fee charged for use of the platform, along with revenue sharing, and future plans include looking at more complex medical products, such as scoliosis braces.

De Deken explained that its proprietary, scalable software platform is independent of external CAD software, and that because the solution is generic, it can be applied to any vertical, medical or otherwise, that’s ready for digitization.

The final startup to pitch in the competition was EXIOM, which provides 3D printed, upper extremity orthopedic casts. It was founded by husband and wife team Erik and Amy Paul, both of whom are US Air Force veterans. After he passed out examples of the startup’s casts to the judges, Erik explained that when one of their seven kids broke his arm, they wanted to find a better way to fix it without relying on a heavy, uncomfortable plaster cast that you have to wrap in plastic when you bathe.

“Our casts alleviate all those issues,” Erik stated.


EXIOM, which already has FDA certification and is beginning the commercialization process, uses the software of its European partner Xkelet and Ultimaker 3D printers to make its casts, and is working to introduce foot, ankle, and knee cast models in the future, along with a 3D printable emergency splint that should be ready next month.

The startup’s casts are very lightweight, and the quick, easy 3D scanning procedure equals more throughput. EXIOM provides support and onsite equipment training to its core customers, which include hospitals, clinics, and VA care networks.

In the middle of this year, EXIOM plans to integrate several new high speed, medical-grade 3D printers into its contract provider network for “on-site production at unprecedented speed,” which makes it stand out from the competition…which is namely ActivArmor.

Once EXIOM finished its presentation, the judges stepped into the hallway to confer, and returned very shortly after what Benster called a “lively, exciting, and brief discussion” to declare OsseoPrint 3D the winner of the AMS Startup Showdown.

In the presentation, Dr. Greyf stated that OsseoPrint 3D would need $2 million in order to completely finish its 3D printer prototype. The $15,000 cash investment it just received from Asimov for winning the competition will definitely help the startup reach its goal.

OsseoPrint 3D: Dr. Arthur Greyf, CEO, and Leonid Fayn, CTO

We’ll have more to share with you from AMS 2019, so stay tuned!

Discuss this and other 3D printing topics at 3DPrintBoard.com or share your thoughts below.

[Images: Sarah Saunders]

AMS 2019 Day 2: Medical 3D Printing Keynote by HP’s Head of Healthcare and Life Sciences Strategy

Lawrence Gasman, SmarTech Markets Publishing

Our second annual Additive Manufacturing Strategies summit, held in Boston and co-hosted by SmarTech Markets Publishing, is in full swing after Tuesday’s two featured workshops. This year’s AMS event, “The Future of 3D Printing in Medicine and Dentistry,” now includes a track each for medical and dental 3D printing, along with a startup competition, an exhibition floor with 12 booths, and even more speakers.

Yesterday morning, Lawrence Gasman, the President of SmarTech Markets Publishing, officially opened the summit, and had some exciting news to share – while last year’s AMS had participants from roughly 11 countries, this year 24 countries, along with 27 US states, are represented. Gasman mentioned that the hope is for the AMS summit to be rooted in the entire healthcare industry, before introducing Dr. Ali Tinazli, the Head of Healthcare and Life Sciences Strategy for HP and the day’s keynote speaker.

Dr. Tinazli has been leading HP’s corporate-wide, global strategy for Healthcare and Life Sciences since 2015, and though he referred to himself as a “3D print novice,” spoke today about “3D Printing Going Mainstream for Health 4.0,” with the main theme centered around the democratization of medicine and the implications. He is currently working on a healthcare testing ecosystem made up of mobile diagnostics and small microfluidic parts, and, as a self-proclaimed fan of technology convergence, noted with admiration that an event such as AMS would not have been possible even a few years ago.

Dr. Ali Tinazli of HP

After giving a brief history of HP, which celebrates its 80th anniversary this year, and how it is “using technology to make a better future for everyone,” Dr. Tinazli explained why 3D printing excites him; the reasons include the fact that 3D printing is connecting HP’s core technology, can be used to customize products, and is also “the catalyst for the fourth industrial revolution” by enabling faster innovation. He noted that democratization is helping to make technologies, such as 3D printing, available to everyone.

Dr. Tinazli discussed blended reality, where the physical world tells us how to shape certain things and we then use this information to automate and digitize it. A good example of this is using CT scans to build medical devices and implants, which are then 3D printed and used on patients.

He noted that some specific megatrends (slow-changing, transformative, global trends), such as decentralized healthcare and an aging population, are indicating a transformation in life sciences, which, when paired with 3D printing, could create some major opportunities for disruption in healthcare.

3D printing is reinventing industries and “making the leap to factory production,” and Dr. Tinazli noted some of the economic justifications for adopting the technology, such as:

  • making objects at a faster speed, with less waste and low risk
  • ability to fabricate unique geometries on a massive scale
  • mass customization
  • scalable

While he noted that some of his favorite 3D printing topics are art and fashion (like me!), Dr. Tinazli said that healthcare is the oldest industry benefiting from the technology – current applications include skull patches, hearing aids, custom orthotics, prosthetics, insoles, and surgical planning.

He noted four classes of mainstream healthcare applications – orthodontics, dental prosthetics, hearing aids, and orthopedics – that see a combined 400,000 custom medical devices 3D printed per day…an impressive number, indeed.

Dr. Tinazli moved on to discuss some of the many innovative companies using 3D printing for medical applications, starting with the startup Smile Direct Club, which either delivers an impression kit directly to a customer’s home or has one of its remote SmileShops scan the teeth in order to fabricate custom dental aligners. Dr. Tinazli noted that dental is in an “interesting growth phase,” and also mentioned nivellipso, a Swiss company that uses HP’s MJF technology to 3D print dental molds.

One of Dr. Tinazli’s favorite examples is the custom earbud manufacturing solution that Formlabs debuted at CES 2018. He noted that the earbuds are made with the same technology and workflow as custom 3D printed hearing aids are, which is an excellent example of 3D printing solutions in the clinical world being applied to consumer products.

“The more I learn about new technologies, the more I think it’s about the user experience,” he stated.

[Image: UNYQ]

This was the perfect segue to the 3D printed UNYQ Align scoliosis brace, which is far more pleasant for teenage patients to wear for 24 hours than the traditional braces, which are typically heavy and far too hot.

Dr. Tinazli said, “User experience, even in medicine, neglected over the past decades, is getting better.”

Another example he brought up was HP’s FitStation platform, which is using 3D printing to deliver individualized, custom-fitting footwear and orthotics.

“Clinical applications can have an impact on the consumer,” Dr. Tinazli said.

The talk then moved on to point-of-care (POC) 3D printing, and how the use of 3D printed anatomical models before surgery can decrease the length of the operation, which in turn saves on cost and improves the patient’s experience and surgical outcome. This is where full-color 3D printing, which Dr. Tinazli called “a strong domain of HP,” can be very helpful.

He also touched on additional 3D printing applications that HP technology is being used to make, such as more comfortable cranial helmets for infants, prosthetics and sockets for braces, and eyewear.

Using the Jet Fusion 4210 3D printer, Dr. Tinazli said that it will only cost $700-800 for an entire build of 322 sunglass parts, which makes it possible to sell them “at a profit.”

In addition, the MJF 300/500 3D printer series is able to make sunglasses that have custom designs, like Minecraft-themed, and can even include QR codes to help lower the risk of counterfeiting.

Finally, Dr. Tinazli mentioned HP’s “latest baby: Metal Jet Fusion,” which was introduced in late 2018 and allows companies to “dive instantly into mass production.” Additionally, it can also be used for medical applications, such as 3D printing surgical devices and tools.

[Image: HP]

Then came the question and answer portion of the keynote. Someone asked what industries will be most immediately impacted by HP’s Metal Jet Fusion; Dr. Tinazli replied that HP is going after professional users in high value mass markets, like automotive and medical.

Another attendee asked about specific patient populations being looked at by HP.

“From 3D printing, we look at it as more of a B2B business, and it’s up to the companies we work with,” Dr. Tinazli answered. “We do not have any immediate exposure to patients.”

He expounded on this answer further during the next question, when a facial surgeon in the audience asked about the entire workflow of 3D printing in healthcare, in terms of training technicians and physicians to use the equipment to fabricate customized models, and if HP was doing anything to address the full spectrum of care, rather than just providing the 3D printer itself.

“We have all these internal debates about how deep we’re going into the service,” Dr. Tinazli answered, stating that the company could very easily find itself in the service business and competing with healthcare customers.

“That’s why we look at it as B2B. Otherwise we would be getting too close to our customers…definitely more lucrative, but presently we don’t do that.”

We’ll have more to share with you from AMS 2019, so stay tuned!

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[Images: Sarah Saunders unless otherwise noted]