Researchers Create Low-Cost 3D Printed Polarimeter for Use in Chemistry Classrooms

The adoption of 3D printing in the classroom has opened up new horizons for creating teaching tools. Science teachers, in particular, can make personalized models of nanostructures, and educational tools like colorimeters. But there haven’t been any 3D printable designs for polarimeters, which measures the angle of rotation of polarized light once it’s passed through an optically active solution or substance. Paweł Bernard from Jagiellonian University and James D. Mendez from Indiana University – Purdue University Columbus published a paper about their creation of a low-cost 3D printed polarimeter.

“3D printing and simple electronics were used to create a polarimeter suitable for a variety of chemistry courses,” they wrote. “This device allows instructors to demonstrate optical activity but is also easy to use and low cost enough to be widely available for student use, as well. The instrument uses an LED light source and detector housed in a 3D-printed base. By rotating the top piece, users can visually detect changes in brightness or measure this directly with a multimeter.”

A polarimeter consists of a sample chamber, monochromatic light, and a polarizing filter before, and a rotatable one behind, the sample. This second filter can be adjusted to the angle of the rotated light, after it’s passed through a sample, in order to “minimize or maximize the transmitted light.”

Basic polarimeter schematic and working theory.

High school and college teachers normally demonstrate the optical activity of substances using overhead projection, as most regular polarimeters are too expensive for use in a school laboratory setting. One researcher created a no-cost polarimeter using sunglasses and a mobile phone, which was good for demonstration purposes, but not for student experiments. Another inexpensive polarimeter was made using a shoebox, but it wasn’t durable enough.

“Therefore, the use of 3D printing technology is a perfect solution,” the researchers stated. “The body of a polarimeter can be printed in a reasonable time; the price of the plastic and electronics is low, and the actual assembly of the elements is relatively simple.”

3D printed polarimeter schematic.

A basic polarimeter can use either a test tube or 3D printed cuvette, and light detection can be merely eyeballed, or precisely measured with a low IR radiation sensitivity photodiode. Both are compatible with low-voltage, inexpensive LEDs; the RBG diode at the bottom can be plugged into a 4.5 or 5 V battery, or a standard 9 V battery can be used with a simple circuit.

9 V power supply circuit schematic.

“In the construction, two layers of polarizing filters (polarizing film) are used. It is a low-cost, commercially available material, used for the construction of 3D glasses among other things,” Bernard and Mendez explain. “Our experience shows that it is easier to identify the lowest (rather than highest) intensity of the light passing through the sample; therefore, we advise arranging two layers of polarizing film rotated by 90°. In such a setup at neutral position (0° angle) without a sample, or with a sample of optically nonactive substance, it is dark, showing the lowest light intensity. 

“The construction of the device using a test tube as a sample container is simpler but also more problematic in use. The bottom of a test tube scatters the light. Usually, the center of the light spot is darker, but there is an unpolarized light ring around it.”

A test tube does not ensure a complete blackout at the minimum light point, so a 3D printed container with a flat bottom is useful. The researchers 3D printed the elements out of ABS and PLA filaments, which were black to ensure stable light readings. PVA supports and a dual extruder printer were used to 3D print the rotary cup and main body.

(a) Operating 3D printed cuvette polarimeter with photodiode detector at zero position (minimum signal); (b) operating 3D printed test tube polarimeter (maximum signal); (c) operating 3D printed test tube polarimeter (min signal); (d) operating the 3D printed cuvette polarimeter (max signal); (e) operating 3D printed cuvette polarimeter (min signal).

The researchers tested 50 high school chemistry students in Poland and 15 organic chemistry university students in the US on taking measurements with the 3D printed polarimeter. Working in groups of 2-3, they ran measurements with pure liquids first, and then aqueous solutions. It’s quick and easy to use – the students can change samples and adjust a cap rotation in less than a minute, though they must be told which way to rotate the tool for different substances as “the device gives the same readings in both directions (90° = −270°).”

“It is also advised to adjust the concentration of the sample solution and path length so that the readings are in the range of the provided rotation scale (from −180° to +180°). Using measured rotation and simple mathematical relations, students can calculate a substance’s specific rotation,” the researchers said.

The students used (R)-limonene, fructose, and sucrose, and ran initial measurements both visually and with the 3D printed polarimeter, which allowed them to take measurements with three colors thanks to its RBG diode. They made 4 to 6 measurements for a sample and after dilation for the aqueous solutions.

“The results were a starting point for a discussion on optical rotatory dispersion phenomena. Calculating the specific rotation of the substances was homework, verified by the teacher during subsequent classes,” the researchers stated.

Measured rotation for aqueous solutions of sucrose in the concentration range of 0.05–0.35 g·mL, a series for red, green, blue light measured with a 3D printed polarimeter, and accompanied by results from commercial polarimeter with a sodium lamp 589 nm.

In another project, instructors prepared kits with all of the materials needed to assemble the polarimeter, including breadboards and the 3D printed body. 16 chemistry majors in Poland and four US undergrad students constructed the device, working in pairs, and none had previous experience using breadboards or building measuring devices. But they followed detailed instructions, with some help from teachers, and succeeded in building operational polarimeters in less than one hour.

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How Will Teachers Adopt 3D Printing?

[Image: Ultimaker]

3D printing is everywhere, impacting industries such as healthcare, aerospace, manufacturing and practically any other area you can think of. However, in the big picture, adoption of the technology is still relatively low. Why is that? In a paper entitled “Understanding the determinants of novel technology adoption among teachers: the case of 3D printing,” a team of researchers argues that one big hurdle to adoption of 3D printing is the lack of sufficient technology education. The paper investigates the behavioral intention of high school teachers to use technologies such as 3D printing in class.

“At the global scale, numerous universities (e.g. MIT) have already integrated 3D printing classes in their curricula,” the researchers state. “In Austria, some universities (e.g. AAU Klagenfurt, TU Graz) run 3D printing labs. Comprehensive 3D printing education at the high school level is crucial to enable the timely development of required skillsets, yet 3D printing is still novel at the high school level.”

In the study, the researchers used the previously developed Unified Theory of Acceptance and Use of Technology (UTAUT) model of investigation as a basic to develop their own research model. UTAUT proposes three direct predictors: performance expectancy, effort expectancy, and social influence of an individual’s behavioral intention to use technology. The researchers set up a project called “SmartLab Goes to School,” in which high school were invited to present innovative ideas for using 3D printing technology for the chance to win a 3D printer for classroom use.

A questionnaire was distributed among Austrian teachers, resulting in a sample size of 103 respondents. 84 teachers stated that they had experienced 3D printing technology, while 19 replied that they had no experience with it. Unsurprisingly, teachers who taught technical subjects were found to have stronger inclinations to teach 3D printing technology than teachers of more academic or business education subjects. Interestingly, teachers with no 3D printing experience had stronger inclinations to use 3D printing, suggesting that many teachers who have used the technology have had negative experiences with it in the past.

Several of the researchers’ hypotheses were supported, including:

  • Teachers with high levels of performance expectancy are more likely to have a stronger intention to use 3D printing technology
  • Teachers with high levels of anxiety are less likely to have a stronger intention to use 3D printing technology
  • Teachers with a positive attitude towards using 3D printing technology are more likely to have a stronger intention to use 3D printing technology
  • Teachers who perceive facilitating conditions positively are more likely to have a stronger intention to use 3D printing technology

“The main goal to contribute to a better understanding of teacher acceptance of novel technology and their intention to use it was thus achieved,” the researchers state. “The findings provide evidence that there is a strong intention among teachers to use novel technology. Further, we demonstrate which personal and environment-related factors affect novel technology adoption.”

[Image: Makerbot]

Anxiety was a significant factor in the hesitancy of some teachers to use 3D printing – anxiety about making uncorrectable mistakes, for example, or apprehension about technology in general. Teachers were positively influenced toward using the technology by knowledge about its benefits, as well as the feeling that they had the proper resources, knowledge and support. Thus, the researchers conclude that the introduction of technology into classrooms is not just a financial or technical issue, but depends on the level of support teachers are provided.

Authors of the paper include Patrick Holzmann, Erich J. Schwarz, and David B. Audretsch.

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3D Printing News Briefs: June 29, 2018

In today’s 3D Printing News Briefs (the last one this month, how is the summer going by so quickly?!), a few companies are announcing special honors and recognitions, and then we’re sharing stories stories about some interesting new 3D printing projects, and finally wrapping things up before the weekend with some business news. Renishaw’s Director of R&D has been honored by the Royal Academy of Engineering, while MakerBot earned an important designation for its 3D printing certification program for educators and Renovis Surgical Technologies received FDA approval for its new 3D printed implant. Festo is introducing three new bionic robots, one of which is partially 3D printed, and CINTEC is using 3D printing for its restoration of a famous government house. GE wants to use blockchains for 3D printing protection, and ExOne announced a global cost realignment.

Royal Academy of Engineering Honors Renishaw’s Chris Sutcliffe

Earlier this week, the Royal Academy of Engineering (RAE) awarded a Silver Medal to Professor Chris Sutcliffe, the Director of Research and Development of the Additive Manufacturing Products Division (AMPD) for global metrology company Renishaw. This award is given to recognize outstanding personal contributions to British engineering, and is given to no more than four people a year. The Silver Medal Sutcliffe received was in recognition of his part in driving the development of metal 3D printed implants in both human and veterinary surgery, and also celebrates his successful commercialization of 3D printed products with several companies, including Renishaw, and the University of Liverpool.

“Throughout my career I’ve worked hard to commercialise additive manufacturing technology. As well as AM’s benefit to the aerospace and automotive sectors, commercialisation of AM and associated technologies has been lifechanging for those with musculoskeletal diseases,” said Sutcliffe. “The award celebrates the successes of the engineers I have worked with to achieve this and I am grateful to receive the award to recognise our work.”

MakerBot’s Certification Program for Educators Gets Important Designation

One of the leaders in 3D printing for education is definitely MakerBot, which has sent its 3D printers to classrooms all over the world. Just a few months ago, the company launched a comprehensive, first of its kind 3D printing certification program, which trains educators to become 3D printing experts and create custom curriculum for STEAM classrooms. An independent review of the program showed that it meets the International Society for Technology in Education (ISTE) standards, and it has earned the prestigious ISTE Seal of Alignment from the accreditation body. In addition, a survey conducted over the last three years of over 2,000 MakerBot educators shows that the percentage of teachers reporting that MakerBot’s 3D printers met their classroom needs has doubled in just two years.

“This data shows that MakerBot isn’t just growing its user base in schools. We’re measurably improving teachers’ experiences using 3D printing,” said MakerBot CEO Nadav Goshen. “Much of this impressive teacher satisfaction is thanks to the effort we’ve put into solving real classroom problems—like the availability of 3D printing curriculum with Thingiverse Education, clear best practices with the MakerBot Educators Guidebook, and now training with the new MakerBot Certification program.”

Earlier this week, MakerBot exhibited its educator solutions at the ISTE Conference in Chicago.

FDA Grants Clearance for 3D Printed Interbody Spinal Fusion System 

California-headquartered Renovis Surgical Technologies, Inc. announced that it has received 510(k) clearance from the FDA for its Tesera SA Hyperlordotic ALIF Interbody Spinal Fusion System. All Tesera implants are 3D printed, and use a proprietary, patent-pending design to create a porous, roughened surface structure, which maximizes biologic fixation, strength, and stability to allow for bone attachment and in-growth to the implant.

The SA implant, made with Renovis’s trabecular technology and featuring a four-screw design and locking cover plate, is a titanium stand-alone anterior lumbar interbody fusion system. They are available in 7˚, 12˚, 17˚, 22˚ and 28˚ lordotic angles, with various heights and footprints for proper lordosis and intervertebral height restoration, and come with advanced instrumentation that’s designed to decrease operative steps during surgery.

Festo Introduces Partially 3D Printed Bionic Robot

German company Festo, the robotics research of which we’ve covered before, has introduced its Bionic Learning Network’s latest project – three bionic robots inspired by a flic-flac spider, a flying fox, and a cuttlefish. The latter of these biomimetic robots, the BionicFinWave, is a partially 3D printed robotic fish that can autonomously maneuver its way through acrylic water-filled tubing. The project has applications in soft robotics, and could one day be developed for tasks like underwater data acquisition, inspection, and measurement.

The 15 oz robot propels itself forward and backward through the tubing using undulation forces from its longitudinal fins, while also communicating with and transmitting data to the outside world with a radio. The BionicFinWave’s lateral fins, molded from silicone, can move independently of each other and generate different wave patterns, and water-resistant pressure and ultrasound sensors help the robot register its depth and distance to the tube walls. Due to its ability to realize complex geometry, 3D printing was used to create the robot’s piston rod, joints, and crankshafts out of plastic, along with its other body elements.

Cintec Using 3D Printing on Restoration Work of the Red House

Cintec North America, a leader in the field of structural masonry retrofit strengthening, preservation, and repair, completes structural analysis and design services for projects all around the world, including the Egyptian Pyramids, Buckingham Palace, Canada’s Library of Parliament, and the White House. Now, the company is using 3D printing in its $1 million restoration project on the historic Red House, which is also known as the seat of Parliament for the Republic of Trinidad and Tobago and was built between 1844 and 1892.

After sustaining damage from a fire, the Red House, featuring signature red paint and Beaux-Arts style architecture, was refurbished in 1904. In 2007, Cintec North America was asked to advise on the required repairs to the Red House, and was given permission to install its Reinforcing Anchor System. This landmark restoration project – the first where Cintec used 3D printing for sacrificial parts – denotes an historic moment in structural engineering, because one of the reinforcement anchors inserted into the structure, measuring 120 ft, is thought to be the longest in the world.

GE Files Patent to Use Blockchains For 3D Printing Protection

According to a patent filing recently released by the US Patent and Trademark Office (USPTO), industry giant GE wants to use a blockchain to verify the 3D printed parts in its supply chain and protect itself from fakes. If a replacement part for an industrial asset is 3D printed, anyone can reproduce it, so end users can’t verify its authenticity, and if it was made with the right manufacturing media, device, and build file. In its filing, GE, which joined the Blockchain in Transport Alliance (BiTA) consortium in March, outlined a method for setting up a database that can validate, verify, and track the manufacturing process, by integrating blockchains into 3D printing.

“It would therefore be desirable to provide systems and methods for implementing a historical data record of an additive manufacturing process with verification and validation capabilities that may be integrated into additive manufacturing devices,” GE stated in the patent filing.

ExOne to Undergo Global Cost Realignment

3D printer and printed products provider ExOne has announced a global cost realignment program, in order to achieve positive earnings and cash flow in 2019. In addition to maximizing efficiency through aligning its capital resources, ExOne’s new program will be immediately reducing the company’s consulting projects and headcount – any initial employee reductions will take place principally in consulting and select personnel. The program, which has already begun, will focus first on global operations, with an emphasis on working capital initiatives, production overhead, and general and administrative spending. This program will continue over the next several quarters.

“With the essential goal of significantly improving our cash flows in 2019, we have conducted a review of our cost structure and working capital practices. We are evaluating each position and expense within our organization, with the desire to improve productivity. As a result, we made the difficult decision to eliminate certain positions within ExOne, reduce our spending on outside consultants and further rely on some of our recently instituted and more efficient processes,” explained S. Kent Rockwell, ExOne’s Chairman and CEO. “Additional cost analyses and changes to business practices to improve working capital utilization will be ongoing over the next several quarters and are expected to result in additional cost reductions and improved cash positions. All the while, we remain focused on our research and development goals and long-term revenue growth goals, which will not be impacted by these changes, as we continue to lead the market adoption of our binder jetting technology.”

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