Interview with James Nordstrom of 3DPrintClean

James Nordstrom

James Nordstrom

James Nordstrom is the founder of 3DPrintClean, which specializes in 3D Printer Filtration and Safety Enclosures. They are looking to solve various issues in terms of safety and public health within the industry of 3D Printing.

What has gotten you to where you are now?

I spent 20 years in software IT, but I always had a fascination in engineering. I did a robotics project in 2010 and that taught me a lot about CAD and various skills. I also worked for various startups in my career.

Can you explain what you do with 3DPrintClean?

My brother’s girlfriend was into comic con. She was building a huge costume with 3D printed parts. Then my brother and I found research on filtration from the Illinois Institute of Technology on various articles on how emissions of 3D printing can be detrimental to one’s health. We then were able to build a prototype quickly. Then we became very involved as one of the first advocates of this. It was interesting as we first were selling a lot to Canada and Europe as they were very health sensitive. Then eventually America started to come around as well. This then allowed us to go more in depth with our solution as well. We started thinking about things like fire safety.

What are your thoughts on sustainability and the circular economy?

This is definitely something we have been thinking about. We have learned a ton about this. The amount of plastic produced with the plastic part and the scaffolding parts is large. PLA is a much better recycling material than typical plastic. If you put it in a landfill, it will not be recyclable. Recycling companies do not know what to do with the material. People use different filament types and that makes them impossible to recycle. There is some great work done in the space from companies like Filabot.

What are some typical areas of concern when a 3D printer is producing a part in terms of sustainability and safety?

Safety is our bread and butter. Filtration and unauthorized access are big areas of concern. I have seen teachers who have had problems as well. I also think it is important to know about the safety behind these materials as well. Resins are a huge problem as well. Metal Sintering powders are also very explosive as well. It is important to keep these things in mind when dealing with 3D Printing and the future of its development.

3D Print Clean

Can you talk about the technology behind 3DPrintClean’s fume and particle filtration system?

We developed proprietary solutions. Most filters do not do well based on the size of the particle. These go straight to your bloodstream when you inhale them. The filter tech addresses various nanoparticles. We also address VOC’s. We pride ourselves on being experts in this field. We constantly look for new ways to filter various products.

The filament side is really interesting. Then are loads of printers that are doing great in terms of safety, but some printers are prone to fire. One thing that shocked us about the filaments is that most printers state that they should be used in a well ventilated area. Everyone also moved to PLA because they thought it was safe.

PLA does produce ultrafine particles as well. This does not mean it is safe. It is especially important in the school when you have growing lungs. A dean from a school we go to used to be a toxicologist and she instantly realized the value of the work we were doing. She then mandated all of their 3D Printers should be using our ventilation systems.

What are some simple things we should all be aware of in terms of 3D printing safety?

I think knowing the basics about mechanical properties is important. Knowing about the heated head is important. Material handling is important especially in SLA printers. Really teaching people to wearing respirators is important. General post processing is important, but knowing about acetone as a flammable object is important. A lot of people used to make their own glue for the bed. One would take acetone and some plastic to make a slosh, but this is actually very dangerous. We realize that with all of these safety concerns taken care of it helps to make a higher quality print. When we have our enclosed system, it allows for air to not affect the temperature.

How important is public health within the growing trend of consumers using 3D printers?

Extremely. It is super critical. People are getting toys and they do not understand them. We have to make people aware of the challenges. It is not something you just put in your bedroom. Professional labs are important to be kept safe. How to be around these items is important. ABS is also flammable, so we have to think about all of these ignition spots.

What are the future plans of 3DPrintClean?

We are continuing to evolve our filters. We will also launch new sizes for printers. We will also continue to build new accessories. We will continue to improve and evolve based on what customers want. People have asked us for fire alarms and text communication to help them know about problems as a remote user. We are just making sure we cover our bases in terms of how we can aid our customers and their safety.

Adjustable measuring spoon #3DPrinting #3DThursday

6a787d48b2f2db4ec4c0accff2e3e2a7 preview featured

seilgu shared this project on Thingiverse!

Came up with an idea and made a proof-of-concept.
There are still improvements to make, such as preventing powder entering the thread space, making the dial bigger and easier to turn, adding covers for the thread so it does not interfere with hand.

See more!


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Every Thursday is #3dthursday here at Adafruit! The DIY 3D printing community has passion and dedication for making solid objects from digital models. Recently, we have noticed electronics projects integrated with 3D printed enclosures, brackets, and sculptures, so each Thursday we celebrate and highlight these bold pioneers!

Have you considered building a 3D project around an Arduino or other microcontroller? How about printing a bracket to mount your Raspberry Pi to the back of your HD monitor? And don’t forget the countless LED projects that are possible when you are modeling your projects in 3D!

Expandable Light Wand #3DThursday #3DPrinting

Hey whats up folks in this project we’ll show you how to build a light up prop using Adafruit’s prop-maker! This is fully 3D printed and has a collapsible blade. It’s made from segments that are tapered so it can retract. It makes a pretty cool effect when you swing it around.

All of the electronics are housed inside the 3D printed hilt. It’s also got an accelerometer for motion activated sound effects. It plays different sounds for swings and hits. They’re also randomized and feel pretty responsive to your motion. The blade is removable and the hilt makes a pretty sweet flashlight. Inside the emitter is an insanely bright 3W RGB LED.

Latest Parts List
Adafruit Feather M4 https://adafru.it/3857
Adafruit Prop-Maker FeatherWing https://adafru.it/3988
3W RGB LED https://adafru.it/2530
2200mAh battery https://adafru.it/1781
Mini oval speaker https://adafru.it/3923
Mini panel mounted toggle switch https://adafru.it/3221
Focusing lens https://www.amazon.com/gp/product/B00YGBKA40/

Designed to fit John Mulac’s @3dprintingworld collapsing blade
https://www.thingiverse.com/thing:3606120/files
https://www.thingiverse.com/3DPRINTINGWORLD

Interview with Alex McIntosh of Kora 3D on 3D Printing Safety

FDM 3D printers (FFF, Material Extrusion) continue their march into the classroom, businesses and homes. Meanwhile knowledge about 3D printing safety is only slowly spreading. Resin printers for Stereolithography and DLP processes have materials that can be harmful in liquid form. Procedures and tools to help keep people safe are also lacking here. In many industrial firms, PPE is almost absent and employees are exposed to polymer dust for years. We’ve repeatedly brought up safety through talking about if cabinets should become standard, new safety standards, filtration systems, safety certifications for printers, research on dangerous emissions. If we are to make 3D printing an everyday tool then everyday safety must accompany it. Not properly implementing safety is one of the biggest risks to our industry. Only very few firms are specializing in 3D printing safety. We interviewed Alex McIntosh of UK-based Kora 3D about how their company is tackling 3D printing safety.

What is Kora 3D? 

Kora 3D is a UK company who designs and builds its own range of Desktop 3D FFF printers , HSE tested safety cabinets and consumables.

Why do companies do business with you?

They like the fact we design and build our own products here in the UK. Our printers are easy to use but also have the ability to be hackable for advanced builders. We also take health and safety very seriously and help users understand their obligations.

What is holding 3D Printing back? 

Probably the most limiting factor in desktop 3D Printing is the slow speed of larger model prints and the ambiguity over the growing awareness of health risks associated with 3D Printing.

Who needs safety cabinets?

Everyone who owns a desktop FFF 3D Printer and does not comply to current legislation after completing a Risk Assessment.

What materials are dangerous, why?

Many can be, All emit particulates of a size capable of inhalation and or ingestion.

ABS, just one example, gives off VOC’s including styrene and isocyanates.

What about TPU and TPE flexible materials?

In what way are materials dangerous?

VOC’s can be harmful to health. Small airborne plastic particles can easily be inhaled and ingested.

How about if I just use PLA?

PLA emits less VOC’s but still emits significant quantities of particulates of a size capable of inhalation and ingestion.

Do I get better print results with a cabinet?

Yes, random air drafts are eliminated which are notorious for degrading 3D Print quality. More stable ambient printing temperature is achieved with an enclosure. 

What do I need to do to install it?

The Kora SC-01 Safety Cabinet is delivered in part kit form with comprehensive building instructions supplied. Build it and place the 3D Printer inside the Safety Cabinet, lock the door and switch on the Safety Cabinet filtration system. 

What should I do if I’m a high school and want to implement 3D Printing?

Use only PLA filament and install the 3D Printer in a Certified Safety Cabinet. Make sure the printer is CE marked and complete a risk assessment before commencing printing.

What product improvements do you anticipate making?

We will continue to collaborate with Government Agencies to make constant improvements within the 3D Printing industry, maintaining Safety as our primary objective.

What partners do you seek?

The Kora SC-01 Safety Cabinet comes with a Lifetime Warranty, therefore every Customer / Distributor becomes a partner for life. We aim to partner everyone who completes a Risk Assessment and wants to remain compliant with UK Laws.

2 DOF fully compliant space pointing mechanism #3DThursday #3DPrinting

BYU_CMR shares:

Please take a 2 min survey to help us know how we can offer more models like this! https://goo.gl/forms/MiyWYwno927Wb4TH2

This two degree-of-freedom pointer device uses compliant mechanism technology to obtain its motion. It was developed by the BYU Compliant Mechanisms Research group (compliantmechanisms.byu.edu), under a grant from NASA.

3 versions of the device are included: the original file used in the metal prototype, and two modified versions for FDM printing with an improved output connection (one has thicker flexures for easier printing). The improved output connection measures 0.55×0.6″ and has a 0.25″ hole. This hole fits a 1/4″-20 bolt nicely (this is the same bolt used for tripod mounts), including a hex indentation on the bottom of the device. The adjuster knobs are 0.25″ hexagons, measured across to the other parallel side.

download the files on: https://www.thingiverse.com/thing:3612786


649-1
Every Thursday is #3dthursday here at Adafruit! The DIY 3D printing community has passion and dedication for making solid objects from digital models. Recently, we have noticed electronics projects integrated with 3D printed enclosures, brackets, and sculptures, so each Thursday we celebrate and highlight these bold pioneers!

Have you considered building a 3D project around an Arduino or other microcontroller? How about printing a bracket to mount your Raspberry Pi to the back of your HD monitor? And don’t forget the countless LED projects that are possible when you are modeling your projects in 3D!

Octahedron Fractal plus tetrahedron #3DThursday #3DPrinting

victorzzt shares:

I tried to visualize putting tetrahedron into tetrahedron, in the center the result is an octahedron, and then I came across this interesting octahedron fractal model when searching, and though could I fill in the holes.
After searching a bit, there are a lot of reference online eg: http://www.matematicasvisuales.com/english/html/geometry/planenets/octahedronnet.html

download the files on: https://www.thingiverse.com/thing:3569416


649-1
Every Thursday is #3dthursday here at Adafruit! The DIY 3D printing community has passion and dedication for making solid objects from digital models. Recently, we have noticed electronics projects integrated with 3D printed enclosures, brackets, and sculptures, so each Thursday we celebrate and highlight these bold pioneers!

Have you considered building a 3D project around an Arduino or other microcontroller? How about printing a bracket to mount your Raspberry Pi to the back of your HD monitor? And don’t forget the countless LED projects that are possible when you are modeling your projects in 3D!

Fraunhofer ILT to Unveil Bidirectional Sensor Technology at LASER World

Germany’s Fraunhofer Institute for Laser Technology (ILT) is set to show off their latest innovation, this time with bidirectional sensor technology, for laser material deposition—to be used in commercial optics applications. The Fraunhofer ILT team will be demonstrating the benefits of this new process at LASER World of PHOTONICS 2019  (booth A2.431), running from June 24-27.

This technology is not exactly new as Fraunhofer ILT explains in their latest press release, but rather their »bd-1« sensor technology is proven, due to ten years of research and development centered around production measurement technology. The »bd-1« sensors have been tested in measuring metal strip thickness:

“Since the process operates bidirectionally, the laser measuring radiation takes the same path back and forth. Transmitter and receiver do not have to be aligned with each other; therefore, the measuring radiation can also be guided via scanner mirrors or other deflection devices. For this reason, the »bd-1« measurement technology can be combined very well with laser beams used for laser deposition, for example,” states the Fraunhofer ILT team.

Circulating measuring spot for inline measurements of LMD track heights.

Originally used with an in-house optical system at the Fraunhofer ILT facility, the measurement technology works with standard commercial optics, offering easy solutions for industrial users due to the compact design of the accompanying »bd-1« measuring heads which can be ‘easily integrated’ into optics systems.

“In order to measure applied track heights independently of direction, the measuring radiation is coupled coaxially to the processing radiation and deflected around the application point via mirrors,” states the Fraunhofer ILT team.

With the »bd-1« sensor technology, users can look forward to invaluable mechanisms that allow for much better surveillance, performance and QA in real-time manufacturing with powder- and coaxial wire-based LMD processes. The sensors can also be used for monitoring other applications like laser drilling and laser microstructuring.

Laser processing optics with »bd-1« sensor and compact measuring beam deflection for inline geometry measurements.

This new technology is just evidence of one of many different research and development projects happening at Fraunhofer ILT where they create and test a variety of different applications for laser plant technology, modeling and simulation, metrology, and a variety of processes like cutting and drilling, welding, soldering, microprocessing, and additive manufacturing.

With headquarters in Aachen, Germany, Fraunhofer ILT employs more than 540 individuals and maintains over 19,500 m² net floor space for R&D activities. They also make up just one portion of the Fraunhofer-Gesellschaft—comprised of 72 different institutes.

As 3D printing and electronics continue to grow together with countless innovations, many industrial users are also pointing the benefits toward sensor technology from embedded sensors to strain sensors to biomedical and robotic also.

What do you think of this news? Let us know your thoughts! Join the discussion of this and other 3D printing topics at 3DPrintBoard.com.

[Source / Images: Press release from Fraunhofer Institute for Laser Technology ILT]

3D scans of bat skulls help natural history museums open up dark corners of their collections #3Dprinting

File 20190104 32139 6lv9qm

Jeff J. Shi wrote this piece for The Conversation

A valuable resource, largely hidden from view

By researching variation among and within collection specimens, biologists have uncovered many ecological and evolutionary mysteries of the natural world. For instance, a recent study on bird specimens traced the increasing concentration of atmospheric black carbon and its role in climate change over more than a century. Scientists can collect ancient DNA from specimens and gather information about historical population levels and healthy genetic diversity for organisms that are now threatened and endangered.

My own research on global bat diversity used hundreds of museum specimens to conclude that tropical bats coexist more readily than many biologists expect. This finding fits with an overall pattern across much of the tree of life where tropical species outnumber their temperate cousins. It may also help explain why in many parts of Central and South America, bats are among the most abundant and diverse mammals, period.

However, research on these specimens often requires direct access, which can come at a steep price. Researchers must either travel to museums, or museums must ship their specimens en masse to researchers – both logistical and financial challenges. Museums are understandably wary of shipping many specimens that are truly irreplaceable – the last evidence that some organisms ever existed in our world. A museum’s budget and carbon footprint can quickly balloon with loans. And as physical specimens cannot be in more than one location at once, researchers may have to wait an indefinite amount of time while their materials are loaned to someone else.

CT scanning bat skulls

I have tried to tackle these issues of access with my collaborators Daniel Rabosky and Erin Westeen using micro-CT technology. Just like with medical CT scanning, micro-CT uses X-rays to digitize objects without damaging them – in our case, these scans occur at the fine scale of millionths of meters (micrometers). This means micro-CT scans are incredibly accurate at high resolutions. Even very tiny specimens and parts are preserved in vivid detail.

See more!

LSU: Thesis Student 3D Prints Strain Sensors for Electronics & Wearables

Louisiana State University thesis student, Austin Smith, hits the mark in exploring mechanisms for sensors in wearable electronics. In ‘Design and Fabrication of FDM 3D Printed Strain Sensors,’ the author explains that there is much more demand today for affordable sensors that can be created quickly due to the availability of flexible electronics requiring monitoring of movement.

Most strain sensor research has been focused on sensitivity, elasticity, and actual fabrication. Here, Smith sought to develop a way to integrate more than one sensor into a single device, using materials and techniques offering the capability for strength and performance. Samples of two different sizes: Type I at 2000 μm by 200 μm and Type II at 500 μm by 200 μm, allowed Smith a better chance to examine and evaluate the prototypes.

Representative Diagram of Embedded 3D printing based on Muth et al. procedure

Once created, each sensor consisted of:

  • Embedded channels (both long and short)
  • Conducting fluid
  • Substrate

“When an external force was applied, the channels deformed, and the cross-sectional area of the long channels reduced while the cross-sectional area of the short channels increased. As a result, the deformation of the long channels caused a reduction in the cross-sectional area of the conducting fluid. This change in area of the conducting fluid reduced the size of the path the current could flow through and thereby, increased its resistance,” stated Smith.

Cross-sectional view of the 3D printed strain sensor design.

Working principle of the channel effects when under applied strained.

Galinstan fluid was used for the research project because of conductivity and relative lack of toxicity, with Smith noting that the strain sensor pattern was suitable for single axis strain. An Ultimaker 3 3D printer was used to print the sensors, fabricated with Ninja Flex Thermoplastic Polyurethane. Overall, the research showed that a range of complex designs and sensor platforms can be created via FDM 3D printing.

Setting and parameters used to print the strain sensors using Ultimaker 3 3D printer.

“Nonetheless, issues related to strain offset, stress accumulation, and stress concentration were limiting factors. The way the FDM process formed the elastic substrates was such that the fibers were interwoven and at an angle with respect to the applied strain,” concluded the author. “This reduced the strain required to cause permanent deformation and strain accumulation in these fibers.

“These observations were highly relevant to the creation of 3D printed strain sensors as the patterning of the layers could alter the strain response of the strain sensor. Overall, FDM 3D printing has been shown to have potential as a method of simple and cost-effective fabrication of flexible strain sensors.”

As 3D printing and electronics continue to accompany one another in countless innovations today, sensors are a popular focus also for many different applications, from embedded components to biomedical sensors to fiber optics. Find out more about strain sensors in electronics like wearables here. What do you think of this 3D printing news? Let us know your thoughts! Join the discussion of this and other 3D printing topics at 3DPrintBoard.com.

[Source / Images: Design and Fabrication of FDM 3D Printed Strain Sensors]