The Armament Research, Development and Engineering Center (ARDEC) of the U.S. Army in New Jersey has acquired a Rize One 3D printer for the on-demand manufacturing of spare parts and tools. Rize One was commercially introduced by RIZE, a Massachusetts-based 3D printer manufacturer, in 2017. It uses the company’s proprietary APD technology which combines extrusion […]
3D Printing News Briefs: October 27, 2018
We’re starting off with some news about products being displayed at the upcoming formnext in today’s 3D Printing News Briefs, and then moving on to business and research news. Clariant and Xaar have both revealed what they will be showcasing at formnext 2018 in Munich next month. Aurora Metals has announced a new partnership, while Lockheed Martin is the first organization to have an additive manufacturing facility certified to UL 3400 for AM hazards. Finally, America Makes has announced its next Directed Project Opportunity.
Clariant Presenting Industrial 3D Printing Materials at formnext
This year’s formnext is coming up in just a few short weeks, and companies all over the world are announcing what products they’ll be bringing with them to the show. Specialty chemicals company Clariant will be showcasing its 3D printing materials and solutions for intelligent industrial manufacturing at the event this year, including featured materials like polyamides for small lot production, customer-tailored colorant and additive guidance, and high impact strength materials that offer electrostatic discharge protection for manufacturing aids.
“OEMs require that 3D printing materials perform at the same level as their injection molded counterparts. This was the significant factor in achieving the acceptance to allow product production with our materials and will continue to be,” said Joanna Marguier, Senior Manager of R&D for Clariant’s 3D printing business. “From the inception of our 3D printing business, Clariant has focused on providing superior 3D printing materials that achieve the customer’s requirements for their specific application. We work closely with them to tailor solutions to meet their needs.”
Marguier will also be outlining the company’s success with flame retardants in a technical presentation at formnext on November 15. formnext runs November 13-16, and you can visit the Clariant team at booth 3.1-H40 in Hall 3.1 at the Messe Frankfurt.
Xaar Showcasing Latest Inkjet Printhead Technology at formnext
Speaking of formnext, digital inkjet technology Xaar will be exhibiting the latest in inkjet printhead technology at the show. Visitors can learn how the company’s award-winning High Laydown (HL) technology, which allows for the jetting of 3D fluids with high viscosity (at least 55cP), coupled with its partnerships with other industry leaders, can help its customers get ahead in volume 3D printing. Xaar will also be displaying samples that were produced with high viscosity photoresins from BASF 3D Printing Solutions
“The formnext show is a major global event for the 3D Printing sector and we are excited to be exhibiting our complete printhead portfolio and HL Technology for volume 3D production. We pride ourselves on providing ongoing support to all our customers’ projects – from early fluid evaluation through to commercialisation. That’s why we are welcoming manufacturers and integrators to visit the Xaar stand and discover how our printhead technology can help them introduce new printers quickly and cost-effectively, thereby delivering a true competitive edge and real value to 3D end- users,” said Simon Kirk, Senior Product Manager at Xaar.
You can visit Xaar at formnext at booth A78 in Hall 3.1
Aurora Labs Partnering with Fortescue Metals Group
Aurora Labs’ managing director David Budge. [Image: Ross Swanborough]
Australian metal 3D printing Aurora Labs has signed a preliminary non-binding term sheet agreement with fellow Australian company Fortescue Metals Group. The agreement comprises an Industry Partner Program, and Aurora Labs will work with Fortescue to demonstrate the potential for application of its Rapid Manufacturing Technology (RMT) in the mining industry. The terms of the agreement are for an initial 12 months and may be extended by mutual agreement, and Aurora believes that the venture could even progress further to developing technology together in order to lower operation and production costs in the mining industry.
“We’re very excited to sign a preliminary agreement with Fortescue, and pursue the opportunity to apply Aurora’s Rapid Manufacturing Technology to the mining sector,” said David Budge, Aurora Labs’ Managing Director. “Fortescue are an ideal industry partner for us and they are at the forefront of technological advancements in the mining sector.”
Lockheed Martin Certified UL 3400
Top global safety science company UL has announced that it has certified the first additive manufacturing facility to UL 3400, a set of safety guidelines published last year that address the hazards associated with AM facilities. UL issued this prestigious certification to Lockheed Martin, and its 6,775-square-foot Additive Design and Manufacturing Center in Sunnyvale, California. UL 3400, also called the Outline of Investigation for Additive Manufacturing Facility Safety Management, considers the three layers of safety: material, equipment, and the facility itself, and references applicable standards from OSHA, ASTM International, the National Fire Protection Association, and others. UL and its 3400 guideline cover the potential hazards and risk mitigation measures that are required for these facilities to function safely.
“Employers, employees, local regulators as well as insurance companies who have to underwrite additive manufacturing facilities, were not fully aware of the inherent material and technology risks. Safety is designed rather than built. Not a single standard or statutory guideline was available that specifically focused on additive manufacturing. Other standards and guidelines were developed for conventional manufacturing processes,” explained Balu V. Nair, UL’s Additive Manufacturing Lead Development Engineer and an important player in developing UL 3400. “We decided to address this industry need by developing a set of guidelines with exclusive focus on additive manufacturing.”
America Makes Announces Next Directed Project Opportunity
This week, America Makes announced its next Directed Project Opportunity, available for its members for AM applied (R&D) projects for Advanced Tools for Rapid Qualification (ATRQ). The goal is to promote and accelerate the development and deployment of cost effective, energy-efficient 3D printing technologies in order to meet defense and/or commercial needs. Approximately $3.9 million should be made available to fund multiple awards, with at least $1.95 million in matching funds from the winning project teams. The technical requirements of the ATRQ Directed Project Opportunity relate to the America Makes Technology Roadmap, as well as the Integrated DoD AM Roadmap.
“For our partners at the DoD, the anticipated outcomes of the America Makes ATRQ Directed Project Opportunity are of the utmost importance. The DoD’s need for rapid qualification and certification of AM processes and materials is great,” said Rob Gorham, the Executive Director of America Makes. “These projects will be instrumental in resolving the current deterrents that are hindering the wider adoption and deployment of AM technologies within the DoD and its supply chain.”
Technical topics for the ATRQ Directed Project Opportunity are Surrogate Damage Generation for LPBF Defects, Degradation of Polymer Parts Deployed in Harsh Environments, and Corrosion Mechanisms of LPBF Materials. All Project Concept forms are due no later than 5 pm EST on Wednesday, November 28, 2018. To see all of the technical project requirements, as well as other information about the Directed Project Opportunity like non-disclosure agreements, eligibility, and the proposal process, check out the America Makes website.
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Allevi partners with Made In Space for first zero gravity tissue 3D printer
Allevi, the 3D bioprinting company formerly known as BioBots, has announced a partnership with U.S. microgravity 3D printer developer Made In Space. Together, the two companies are to work on the Allevi ZeroG, a 3D bioprinter capable of working in low-gravity conditions. 3D printing in space Made in Space is the company behind the Additive Manufacturing […]
3D Printing News Briefs: July 17, 2018
In Today’s 3D Printing News Briefs, we’re covering a lot of business and a little medical news. AMFG is partnering with a top UK bearings manufacturer to help automate its digital manufacturing workflows, while Segula Technologies has begun an industrial 3D printing partnership with digital manufacturing company Multistation. Techniplas has completed a deployment of Sharebot 3D printers to its 14 manufacturing facilities around the world, and the winners of the SkillsUSA Additive Manufacturing Competition have been announced. Finally, a pediatric cardiologist used the Sinterit Lisa to create a 3D printed model of a newborn boy’s heart to plan his risky surgery.
Bowman International Announces Partnership with AMFG
Bowman’s bearings
Automation software specialist AMFG, which recently launched a new AI software platform, has partnered with Bowman International, one of the top bearings manufacturers in the UK, as it works to grow its 3D printing capabilities through its Bowman Additive Production (AP) division. Bowman AP has several MJF and SLS 3D printers available for its use, and uses 3D printing to design and produce its end-part bearings, which has helped increase their load bearing capacity by up to 70%.
In the meantime, Bowman International’s goal is to use AMFG’s AI-powered production automation software to oversee production of said bearings, by automating production job scheduling, optimizing digital CAD files for production with printability analyses, and creating a custom digital part catalog.
“We’re very pleased to be partnering with AMFG and using their automation software to scale our already expanding AM facility,” said Jacob Turner, the Head of Additive Production at Bowman International. “Additive manufacturing is transforming the way bearings are manufactured, and we aim to continue to be at the forefront of innovating the production of bearings using AM. AMFG’s automation software will enable us to achieve this by significantly increasing the efficiency of our production processes.”
Multistation Partners with Segula Technologies
Another newly announced 3D printing partnership is the one between international engineering group Segula Technologies and Paris-based 3D printing company Multistation. The two are working together to further develop the potential of 3D printing in the industrial sector, which will allow both companies to increase their offerings and provide customers with excellent services along the AM value chain. Segula will bring its design, product-process qualification, and technology integration in industrial environments to the table, while Multistation will share and apply its expertise in AM design and simulation by determining any potential parts that could be 3D printed instead of fabricated with a more traditional method of manufacturing.
“Additive manufacturing is an integral part of a value chain within which Multistation provides a comprehensive offering; Segula Technologies was an obvious partner of choice to enable our Additive Consulting division to address manufacturers’ concerns more effectively,” said Yannick Loisance, the CEO of Multistation. “We will thus be able to supply them not just with software packages, machines and materials, but also with a more comprehensive range of high-quality engineering services that are suited to a host of different business sectors.”
Techniplas Adds Sharebot 3D Printers to Its Manufacturing Facilities
This fall, Italian professional-grade 3D printer manufacturer Sharebot joined the open innovation program at Techniplas, a top automotive design and manufacturing provider. Now, as part of its own continuing digital transformation, Techniplas has deployed Sharebot 3D printers to all of its 14 manufacturing facilities across five continents. This move will allow the company to 3D print the majority of the manufacturing products it uses every day on-site, which will equal major cost and time savings as Techniplas previously used only third-party providers for this task.
“With Sharebot 3D printers installed in all of our manufacturing facilities worldwide, we are taking decisive steps toward fabricating the majority of our manufacturing line assembly tools, jigs, fixtures, gauges and even robotic arm attachments in-house. Based on our experience with Sharebot printers thus far, we expect to significantly reduce our development time and annual assembly line tooling costs in each manufacturing facility over time,” said Techniplas COO Manfred Kwade.
Winners of the SkillsUSA Additive Manufacturing Competition Announced
For the fourth year running, advanced manufacturing technology industry organization SME and Stratasys have co-sponsored the SkillsUSA Additive Manufacturing Contest, held during the annual SkillsUSA National Leadership and Skills Conference in Louisville. The winners of this year’s student contest, which asks contestants to solve real world problems with 3D printing, were just announced. This year, entrants had to design an adaptive device for a veteran, who had endured a traumatic thumb amputation, so he could keep playing his PlayStation 3. Prizes include RAPID + TCT conference passes, SOLIDWORKS’ 3D-CAD design software, SME Education Foundation scholarships (for high school participants), a one-year Tooling U-SME subscription, and a MakerBot Mini 3D printer.
“The SkillsUSA contest is designed to help students and educators realize the power of additive manufacturing to drive innovation. This year’s competition was particularly meaningful as it directly resulted in enhancing a veteran’s life with a custom solution not possible without additive manufacturing,” said Gina Scala, the Director of Marketing, Global Education at Stratasys.
The high school winners include:
- Gold medal: Getty George and Sam Green, Martin Luther King High School, Riverside, California
- Silver medal: Noah Logan and Johnathan Urbani, Stafford Tech Center, Rutland, Vermont
- Bronze medal: Andrew Daddone and Layke Martin, Frederick County Career & Tech Center, Frederick, Maryland
The college winners include:
- Gold medal: Adolfo Vargas and Alexander Kemnitz, Central Community College-Hastings, Hastings, Nebraska
- Silver medal: Deema Al Namee and Aric Donerkiel, Vermont Technical College, Randolph Center, Vermont
- Bronze medal: William Swaner and Ashton DeZwarte, Tenneseee College of Applied Tech-Nashville, Nashville, Tennessee
Watch a video about the 2018 competition here, and check out the winning designs here; you can also view SME’s Flickr album for more competition photos.
Surgeon 3D Prints Pediatric Heart Model with Sinterit Lisa
Desktop SLS 3D printer manufacturing Sinterit has seen its flagship Lisa 3D printer, which went through a recent upgrade, used to save lives in multiple ways, from fighting wildfires and protecting the faces of children to providing assistance in a tough pediatric cardiac surgery.
“Delivering desktop SLS 3D printer for more than three years caused that our clients send us tonnes of useful and exciting cases. Writing about all of them is hard, if not impossible, but when 3D printing helps saving lives, especially those most fragile, we feel proud, and also a duty to share it with you,” Michał Krzak, Sinterit’s Marketing Communication Manager, told 3DPrint.com.
A newborn’s heart can weigh barely 20 grams, and fits in the palm of an adult’s hand, so you can imagine that surgeries on such a delicate organ are exceedingly difficult. Jarosław Meyer-Szary, MD, from the Department of Pediatric Cardiology and Congenital Heart Defects at the University Clinical Center in Poland recently turned to Sinterit’s Lisa 3D printer to save the life of Kordian, an infant less than one month old suffering from a potentially fatal heart disease called interrupted aortic arch.
Meyer-Szary created 3D printed, life-size model of Kordian’s tiny heart, and SLS technology was able to recreate each intricate artery and vein. The model not only helped him plan the surgery ahead of time, but also helped Kordian’s mother gain a more thorough understanding of her son’s condition. Kordian is now a thriving and happy 18 month-old, thanks to Sinterit’s SLS technology.
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