3D Printing and COVID-19, April 4, 2020 Update

Companies, organizations and individuals continue to attempt to lend support to the COVID-19 pandemic supply effort. We will be providing regular updates about these initiatives where necessary in an attempt to ensure that the 3D printing community is aware of what is being done, what can be done and what shouldn’t be done to provide coronavirus aid.

Essentium, Inc. is now using its technology to 3D print reusable protective face masks to fulfill supply needs in its hometown of Pflugerville, Texas. The mask frame is made from thermoplastic urethane branded as Essentium TPU74D and is meant to be easy to clean and used in conjunction with single-use filtration media. It is meant for general, non-medical use during the COVID-19 outbreak based on FDA Emergency Use Authorization and is hosted on the National Institute of Health repository. 

Essentium’s 3D-printed face mask for police and fire department staff. Image courtesy of Essenitum.

In response to an order from the city’s Pflugerville Community Development Corp, the company has so far delivered 30 units for the city’s police and fire department. By next week, it hopes to provide a total of 500 masks and thinks that it can ramp up production to 5,000 pieces weekly. 

Meanwhile, Shapeways is producing face fields that are being used by medical crews. So far, the 3D printing bureau has made 1,100 face shields. The company is requesting $20 donations to make the shields, but will contribute its own funds to make every fifth shield produced. 

Siemens already announced that it would be opening up its additive manufacturing network at no cost to designers and suppliers to produce supplies for the COVID-19 outbreak. The German giant has now provided a progress report on its efforts, including the fact that it is working with manufacturers to adapt and speed up production of pharmaceuticals and protective gear. In particular, it has ramped up its manufacturing of blood-gas monitoring, portable X-ray, ultrasound and CT systems. It has also increased its deployment of virtual training and remotely managed imaging systems. 

Protective eyewear designed and printed by BEGO. Image courtesy of BEGO.

Others participating in complementing the supply efforts include BEGO, a digital dentistry specialist that relies on 3D printing and CAD/CAM to produce utensils for the prevention of infection. The company has opened up design files for modular face shield frames, breathing brackets and other parts, while also offering its production services in Bremen, Germany to medical facilities to fabricate any parts that may be necessary. For instance, BEGO Implant Systems has 3D printed protective eyewear and donated it to the  Association of Statutory Health Insurance Dentists for distribution among local hospitals and clinics. 

Smaller firms are continuing to provide their own services to produce face shields, including Brooklyn-based 3D printing company Makelab. The shield itself is made out of plastic dividers and presentation covers to attach to 3D-printed brackets. On the flipside, Solvay, which has extensive resources as a large chemical company, is working with Boeing to create face shields made from its own transparent thermoplastic films.

The materials from which they are made, Radel PPSU and Udel PSU, can be sterilized for medical use. Additionally, Solvay is working on 3D printing parts for ventilators, CAPRs, PAPRs, and surgical and N95 mask parts, as well as lubricants for oxygen machines. It is also making sanitizing gels. Boeing is moving some of its manufacturing operations to make face shields at its sites in Missouri, California, Arizona, Alabama and Pennsylvania. It plans to use its cargo aircraft to transport supplies to healthcare facilities. 

Given all of the efforts by companies large and small, along with helpful Makers and hobbyists, it will be interesting to determine to the extent to which their work has aided in preventing the spread of the virus, if it is finally contained. How this analysis can be achieved is difficult to know, but it is something that we will surely be considering. 

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New Partnership: BEGO’s Dental Materials Allow Formlabs Customers to 3D Print Crowns & Bridges

BEGO, headquartered in Germany, has been a leader in the dental field for 130 years—and as pioneers in 3D printing for the last two decades, they now specialize in all types of dental fabrication techniques for prosthodontics and implant dentistry. Today, they have announced a partnership with Formlabs, the US-based designer and manufacturer of 3D printing systems—along with a wide-ranging product line and other strong partnerships around the world.

This alliance, just announced, means that Formlabs dental customers will be able to make on-demand dental products for their patients–using BEGO’s dental materials to 3D print both temporary and permanent crowns and bridges.

Formlabs customers who are already using the Form 3B and Form 2 3D printers will have access to fabricating permanent single crowns, inlays, onlays and veneers, and temporary crowns and bridges. Appreciating many of the benefits of 3D printing, they will be able to save on the bottom line, while making customized products, faster—and better.

“Directly printing temporary crowns and bridges are one of the most sought-after applications from Formlabs customers. By partnering with BEGO and leveraging their 130 years of dental experience, we will be able to not only address this need but take it a step further by offering materials for permanent crowns. We are excited to see how this partnership can continue to advance the dental industry and overcome the major challenges labs and dentists face as digital dentistry becomes a standard for patient care,” said Dávid Lakatos, Chief Product Officer at Formlabs.

Patients will enjoy:

  • Excellent aesthetics
  • Less tendency for dental work to age and discolor
  • Low-plaque accumulation
  • More comfort, thanks to less cold and heat sensitivity

“The ability to use completely digital dental workflows with 3D printed temporary restorations will enable a rapid, low cost, iterative process that improves patient care and case acceptance rates,” states the BEGO team in a press release sent to 3DPrint.com.

Dávid Lakatos, Chief Product Officer at Formlabs with Axel Klarmeyer, Chief Executive Officer of BEGO Dental

The two companies will be in attendance at LMT Lab Day in Chicago from February 21-22, presenting materials for attendees to see and feel, as well as showcasing their new partnership, which is also part of the ‘natural evolution’ of the also recently announced Dental Business Unit and Form 3B, meant to ensure that dentists are able to offer their patients the best in care.

“We could not be happier to partner with Formlabs, especially at this time, where digital dentistry is reaching a breakthrough. It took some time and a lot of effort and commitment of all involved people to be able to offer to the market a fully validated workflow for final restorations. This partnership underlines BEGO’s leading position in the dental 3D printing materials market,” said Axel Klarmeyer, Chief Executive Officer of BEGO Dental.

Find out more about these products here, and please visit BEGO and Formlabs at LMT Lab Day at Formlabs booth (#P-1) and BEGO booth (#H-13).

Both BEGO and Formlabs stay in the news with continue product development and successes from BEGO’s recent launch of the Varseo XL to new resins and other recent acquisitions by Formlabs.

What do you think of this news? Let us know your thoughts! Join the discussion of this and other 3D printing topics at 3DPrintBoard.com.

[Source / Images: BEGO]

 

The post New Partnership: BEGO’s Dental Materials Allow Formlabs Customers to 3D Print Crowns & Bridges appeared first on 3DPrint.com | The Voice of 3D Printing / Additive Manufacturing.

Formlabs and BEGO announce partnership to advance temporary and permanent dental restorations

Massachusetts-based SLA giant Formlabs has announced a partnership with BEGO, a German pioneer in dental 3D printing, that will see BEGO’s new leading dental materials being used with Formlabs’ resin printers. Dental professionals using Formlabs’ Form 3B and Form 2 systems will now be able to 3D print temporary and permanent crowns and bridges directly […]

Nexa3D and TWeatherford Inc. partner to expand SLA technology in the U.S.

Nexa3D, a California-based SLA 3D printer manufacturer, has announced a partnership with TWeatherford Inc. (TWI), an additive manufacturing solutions provider headquartered in Indiana, expanding its reseller network in the Midwest.  “The Midwest is the heart of the American manufacturing industry,” said Avi Reichental, Executive Chairman and CEO of Nexa3D. “By partnering with TWI, Nexa3D’s stereolithography 3D […]

BEGO & Nexa3D Marketing Varseo XL: A Bigger, Better, Faster Dental 3D Printer

Each year, IDS offers a business summit for dental professionals, with this year’s event held in Cologne, Germany. Big news emerging from IDS 2019 involves a collaboration between California’s Nexa3D, a manufacturer of 3D printers offering stereolithography (SLA) for production-grade users, and BEGO, a provider of materials for dentist’s offices. Together, they are marketing the Varseo XL, to be sold by BEGO, headquartered in Germany. They will begin selling the Nexa3D-manufactured machine within the next year, via their dental reseller network.

Currently, BEGO provides both digital and traditional dental materials and solutions to medical professionals around the world, working from their own 3D printing experience too in ‘labside 3D printing’ with resins. While Nexa3D has manufactured the Varseo XL, BEGO has notably been behind the development of both the Varseo and the Varseo S, along with a range of dental 3D printing materials.

Together, the two companies are touting the Varseo XL as a 3D printer for dental labs that will rise above and beyond existing technology due to greater affordability as a system overall and added features that will allow dental technicians improved productivity; in fact, the Nexa3D team says that dental technicians will now be able to complete restorations in minutes, rather than hours. The new dental 3D printer is customized with Nexa3D’s proprietary Lubricant Sublayer Photo-curing (LSPc) technology, which functions via a high-speed light matrix.

Nexa3D and BEGO predict that dental offices will be able to print six times faster at ten times the volume, with a print area that is five times greater than any other dental 3D printer on the market. The Varseo XL, being marketed to dental lab practitioners, qualified resellers, and strategic partners, offers 3D printing of the following traditional dental materials:

  • Models
  • Trays
  • Permanent restorations
  • Bridges and crowns
  • Surgical guides
  • CAD/cast applications

The 3D printer allows continual monitoring and features cognitive software and integrated sensors—all meant to offer better performance and improved diagnostics of dental patients.

“The collaboration with BEGO is designed to successfully access the growing demand for digital 3D printers, a multibillion-dollar category. Under this multi-channel plan, Nexa3D will manufacture and BEGO will market and sell the Nexa3D dental printers under the Varseo XL label,” stated the two companies in a press release announcing their new partnership.

The Varseo XL will be showcased at IDS 2019 at booth M20/N29 – Hall 10.2, Koelnmesse, Fair Grounds, Cologne-Deutz until the fair closes on March 19, 2019. See the media kit for more information.

We have been following both BEGO and Nexa3D for years, along with watching the progression of the Varseo series of 3D printers; however, 3D printing in the dentistry realm is becoming more popular—and many patients are seeing incredible results—along with dental and orthodontics offices using 3D printing to help the process of going completely digital, and enjoying greater affordability in production costs.

What do you think of this news? Let us know your thoughts! Join the discussion of this and other 3D printing topics at 3DPrintBoard.com.

[Source / Images: BEGO/Nexa3D press release]

 

Nexa3D’s Ultra-Fast NXE400 3D Printing System Making North American Debut at CES 2019

This week at CES 2019 in Las Vegas, production-grade stereolithography 3D printer manufacturer Nexa3D will be displaying its new NXE400 3D printer for the first time in North America. The NXE400 is impressive indeed, with reported print speeds of up to six times faster and 2.5 times the build volume of comparable hardware, making it the fastest large-format 3D printer in the industry.

Water pump housing

Like the other 3D printers in the company’s newest line, the NXE400 leverages Nexa3D’s proprietary Lubricant Sublayer Photo-curing (LSPc) technology and patented structured light matrix, and can continuously print up to 16 liters of parts at high speeds of up to 1Z centimeter a minute. This lowers the production time for prototypes and other functional parts from hours to just minutes, at injection molding levels of tolerance, repeatability, and quality, which also saves on money.

The new, highly accurate NXE400 comes with integrated sensors and cognitive software, which combine to offer continuous print monitoring, optimize part performance, and give detailed diagnostics. In addition, it also comes equipped with tough materials in order to enable ultra-fast 3D printing of production tooling, casting patterns, functional prototyping and end-use parts, and dental restoration.

Speaking of the dental industry, Nexa3D is planning on commercializing its new NXE 3D printer series this year through a multi-channel arrangement with its current partners: 3D printer manufacturer XYZprinting and digital and traditional dental materials provider BEGO. The three-way collaboration will go a long way in transforming the world of digital dentistry, as it will access the demand for expensive digital dentistry printers and industrial production, and the partnership could also end up being a major dental competitor to both EnvisionTEC and 3D Systems.

Various parts and assemblies 3D printed by the NXE400. Electrical assembly, pull handle, GoPro mount, bracket assembly, topology optimized brackets designed by ParaMatters

But the dental industry isn’t the only one that Nexa3D is interested in – the company is also collaborating with Techniplas, a global design and automotive manufacturing provider. Nexa3D joined its open innovation program as a partner a year ago in an effort to expand its presence in the automotive industry, and at this week’s CES show, Techniplas will be showcasing a concept vehicle that features 3D printed parts produced by Nexa3D, along with its growing generative design capabilities.

At CES 2019, Nexa3D will be exhibiting a range of its 3D printers, including the new NXE400, at the Techniplas booth #9320 in the North Hall’s Vehicle Technology zone in the Las Vegas Convention Center (LVCC), and also at the Dynamism booth #32020 in the 3D Printing Marketplace in the LVCC’s South Hall.

Izhar Medalsy, the Chief Product Officer for Nexa3D, said After more than two years of intensive research and development, our team is proud to exhibit the results of our painstaking work at CES 2019 with our significant partners Techniplas and Dynamism, two go-to-market collaborators that are helping us validate the marketplace impact and build access to new products.”

Nexa3D wants to invite all qualified resellers, strategic partners, and industry practitioners to check out its new NXE400 3D printer, priced at $49,950, at CES 2019 this week. If you’re unable to make it out to Las Vegas for the show, you can see the 3D printer in action in the video below:

Discuss this news and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the Facebook comments below.

[Images provided by Nexa3D]