3D Printing Industry Review of the Year August 2018

The month of August welcomed various medical innovations within the 3D printing industry. The automotive and aerospace sector also further integrated additive manufacturing through Bugatti’s latest supercar, the Divo, and NASA’s cube satellite set for space from the Hindustan Institute of Technology and Sciences. Moreover, Reebok and BASF  began production of its 3D printed sneaker, […]

3D Printing Industry Review of the Year July 2018

The month of July saw a plethora of partnerships and announcements from the Farnborough International Airshow as well as an abundance of funding for 3D printing startups in New Zealand. Furthermore, the 3D printing industry welcomed a new range of filaments from Amazon, while observing the legal battle between Cody Wilson’s open-source 3D printed firearm […]

U.S. House of Representatives submits 3D Firearms Prohibition Act to congress

In the wake of the 3D printed gun debacle which reached its fever pitch in August 2018, U.S. Representative Frank Joseph Pallone Jr. has submitted a bill seeking to prohibit the digital, and physical, distribution of guns and gun parts across America. More specifically H. R. 7115, known as the “3D Firearms Prohibition Act” seeks […]

Facebook bans 3D printed guns in news feed, messenger and Instagram

Despite Cody Wilson’s assertions, the debate over 3D printed guns is not over yet. Last week, social media giant Facebook became the latest organization to weigh-in on the discussion in an update to its Community Guidelines. According to numerous sources, Facebook released a statement saying: “Sharing instructions on how to print firearms using 3D printers […]

3D Printing News Briefs: August 10, 2018

We’ve got some business news to start things off with in today’s 3D Printing News Briefs, followed by a little research and a really cool 3D printed costume. The Department of Defense has awarded a contract to Contour Crafting, and Sutrue is celebrating its tenth anniversary. Facebook has made the decision to ban blueprints for 3D printed guns, and a Siggraph paper takes an in-depth look into near-eye displays. Finally, several companies helped the non-profit organization Magic Wheelchair make a really cool 3D printed wheelchair costume for a big Star Wars fan.

Contour Crafting Receives Department of Defense Contract

One of the first methods of large-scale 3D printing, Contour Crafting, uses large but lightweight robotic 3D printers, which can quickly put down layers of building material to rapidly create entire buildings onsite in just days. The California-based corporation itself is on a mission to commercialize disruptive construction technologies, and we recently learned that the US Department of Defense (DoD) has awarded Contour Crafting a $3 million research and development contract to build a concrete 3D printer for the purposes of building construction for disaster relief.

According to the company’s website , “Effective 25 JUL 2018, the Department of Defense has awarded Contour Crafting Corporation with a Rapid Innovation Fund contract in the domain of large and construction scale 3D printing. The outcome of this funded R&D program is expected to be a technology which, among other applications, will effectively respond to disaster relief situations with expedient, safe and sustainable structures and buildings.”

This information confirms that the DoD is not putting all of its eggs into one basket, so to speak, and is seeking outside help for its construction 3D printing goals.

Sutrue Celebrates Ten Years

Medical device startup Sutrue first started working on a 3D printed suture stitching device to help prevent needle stick injuries back in 2014, and became the first company to successfully 3D print a suture device. But Sutrue’s story actually began back in August of 2008, when its founder Alex Berry was stuck at home with a broken ankle and watched a documentary that provided some insight into robotic suturing. In an effort to keep busy during his recovery, Berry, who had some basic CAD knowledge, got to work.

After moving to the UK, Berry officially started Sutrue in 2012, meeting some influential people along the way who helped him get closer to achieving his goal of creating a 3D printed suture device. The startup completed a £30,000 crowdfunding campaign in 2014, submitted another patent, developed a few mutually beneficial relationships with other companies, and secured further funding for continued device development. Now, Sutrue is celebrating the 10th anniversary of Berry’s initial idea.

The startup wrote in a post, “It’s been ten years of ups and downs, filled with much uncertainty particularly in the first five years in which Berry didn’t even know for sure that the device would work. He has maintained the progression of the device through having a healthy dose of insanity, extreme resourcefulness, and an inquiring and problem-solving mind. He’s gone against many societal norms to have created two working prototypes of his automated suturing device – the robotic and the handheld, but as the route to market becomes closer and closer, he’s glad to have fought against the odds to see the project through to completion.”

Facebook Bans 3D Printed Gun Blueprints

Gun with 3D printed parts. [Image: CNET]

There’s been an increased amount of conversation on the topic of 3D printed guns recently, after news broke of a settlement between the US State Department and Texas open source 3D printed gun designer Defense Distributed, run by Cody Wilson. The settlement states that Wilson and his non-profit organization can publish files, plans, and 3D drawings of guns in any form, and are also exempted from export restrictions; additionally, the government will be paying nearly $40,000 of Wilson’s legal fees. This means that people who weren’t legally able to purchase firearms before, such as felons and domestic abusers, can 3D print their own guns without serial numbers. As you can imagine, many are not happy with this decision. This week, Facebook, the world’s largest social network, said that it will ban any websites that host and share blueprints of 3D printed guns, though the designs have already been available online for years.

According to BuzzFeed News, a Facebook spokesperson said, “Sharing instructions on how to print firearms using 3D printers is not allowed under our Community Standards. In line with our policies, we are removing this content from Facebook.”

MSN reports that Facebook did not “immediately respond to a request for comment regarding the Ghost Gunner” 3D printed gun.

Siggraph Paper on Optical Design for Augmented Reality Near Eye Displays

This year’s annual conference on computer graphics, SIGGRAPH 2018, starts this Sunday, August 12th, in Vancouver. One of the papers published for the conference, titled “Steerable application-adaptive near eye displays,” discusses see-through near eye displays (NED), which are currently being used in the Hololens, among other things. According to the Stanford Computational Imaging Lab, most NEDs work by using a stereoscopic image pair to optically drive the visual system’s vergence state to “arbitrary distances,” but drives the focus (accommodation) state towards a fixed distance.

The technology is a bit of a long shot, due to people getting motion sickness or their eyes getting tired, but if we can get it to work, I bet every movie theatre in the world will employ it.

The abstract of the paper reads, “The design challenges of see-through near-eye displays can be mitigated by specializing an augmented reality device for a particular application. We present a novel optical design for augmented reality near-eye displays exploiting 3D stereolithography printing techniques to achieve similar characteristics to progressive prescription binoculars. We propose to manufacture inter-changeable optical components using 3D printing, leading to arbitrary shaped static projection screen surfaces that are adaptive to the targeted applications. We identify a computational optical design methodology to generate various optical components accordingly, leading to small compute and power demands. To this end, we introduce our augmented reality prototype with a moderate form-factor, large field of view. We have also presented that our prototype is promising high resolutions for a foveation technique using a moving lens in front of a projection system. We believe our display technique provides a gate-way to application-adaptive, easily replicable, customizable, and cost-effective near-eye display designs.”

Co-authors of the paper are NVIDIA Corporation‘s Kishore Rathinavel, Praneeth Chakravarthula, Kaan Akşit, Josef Spjut, Ben Boudaoud, Turner Whitted, David Luebke, and Henry Fuchs from UNC Chapel Hill.

3D Printed Star Wars Wheelchair Costume

Here’s something fun and heartwarming to kick off your weekend – non-profit organization Magic Wheelchair, which makes free, bespoke wheelchair costumes for kids, created a 3D printed Poe Dameron X-Wing Fighter wheelchair costume for a 13-year-old, wheelchair-bound Star Wars fan named Vedant Singhania to wear at last month’s Comic-Con International. Project partners included Pixologic, which used its ZBrush digital sculpting software to provide the design and modeling work, and Dangling Carrot Creative, which used the high print speeds of the Massivit 1800 3D printer to make 50 separate costume pieces in a little over two weeks. Massivit also donated 3D printing materials, and Monster City Studios assembled the large wheelchair costume.

“We connected with Magic Wheelchair because we knew our technology and modelling expertise could assist them with the fantastic work they are doing for children in wheelchairs,” said Pixologic’s 3D Product Development Manager Paul Gaboury. “After we designed the costume, Dangling Carrot Creative was the final piece to the puzzle. The company allowed us to 3D print life-size to help remove the need for molds or casting which saves substantial time and money.”

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Unpacking America’s downloadable 3D printed guns

Today is the day that Defense Distributed’s 3D printable gun models were due to go online. In case you missed it, on 10 July 2018, the U.S. Department of Justice decided to overturn a ban on the digital distribution of files that can be downloaded and used to make 3D printed guns. The debate, and […]

Senvol Joins National Armaments Consortium

The National Armaments Consortium (NAC) is the industry and academia component of the Department of Defense Ordnance Technology Consortium (DOTC), and serves as the primary organization enabling the US government, industry and academia to deliver rapid armaments innovation for the security of the United States. Originally, DOTC was commissioned by the Under Secretary of Defense for Acquisition, Technology and Logistics as a US Department of Defense (DoD) initiative. The goal of the consortium was to facilitate collaborative government, industry and academic ordnance technology development and prototyping.

Nowadays, the mission of DOTC is to enable the DoD Ordnance community to work collaboratively in RDT&E of prototype solutions to advance and transition ordnance systems, subsystems and component technologies.

The newest member of the NAC is Senvol, a company that provides data to help companies implement additive manufacturing. Its services include the Senvol Database, a comprehensive database of industrial additive manufacturing machines and materials; the Senvol API, which provides raw access to the Senvol Database; and the Senvol Indexes, pedigreed data sets for additive manufacturing material characterization. Senvol also offers the Senvol SOP, a standard operating procedure that details how to generate pedigreed additive manufacturing data, and the Senvol ML, a software suite that helps companies quickly characterize or qualify additive manufacturing materials and processes.

“We’re pleased to join the National Armaments Consortium and look forward to contributing to the advancement of armament technologies in the United States,” said Senvol President Zach Simkin. “Senvol is the leader in data for additive manufacturing, and we’re eager to support the consortium’s mission through the use of additive manufacturing analytics.”

Government participants in DOTC include US Army AMRDEC, Naval Surface Warfare Centers, Defense Advanced Research Projects Agency (DARPA), and Naval Air Systems Command. Technological areas of focus for DOTC include Ammunition, Demilitarization, Directed Energy Warfare, Enabling Technologies, Energetic Materials, Fuzes, Joint Insensitive Munitions, Protection & Survivability, Rockets, Missiles and Bombs, Sensors & Sensor Systems, Warheads Lethal Mechanisms, and Weapon Systems.

Recently, Senvol began developing additive manufacturing software for the US Office of Naval Research, and its membership in the NAC further advances the company’s status as a provider of AM data services to national security interests, not just private companies. Senvol is a Gold Member of America Makes, and its executives have been appointed to multiple leadership positions including as members of SME’s Additive Manufacturing Advisory Board, the ASTM International F42 Committee on Additive Manufacturing Technologies, ASME’s Technical Advisory Panel for additive manufacturing, and also as Vice Chair of the Data Management Committee for SAE.

NYC-based Senvol’s products and services have been used by a wide variety of Fortune 500 companies and government agencies in a range of industries such as aerospace, automotive, oil and gas, and consumer products.

In other weaponry news, you may recall Cody Wilson, who has been embroiled in a legal battle ever since he first published the open source files for his 3D printed handgun on the Internet. He was ordered by the State Department to remove the files, which he did, but then filed a lawsuit against the State Department claiming that it was violating his right to free speech, among other rights. After a long, drawn-out battle, it looked as though Wilson was going to lose his case.

However, things took a turn in his favor a couple of months ago when the Department of Justice offered Wilson a settlement. Confirmed in court documents this month, the settlement promises to change the export control rules surrounding any firearm below .50 caliber, with exceptions for fully automatic weapons and rare gun designs that use caseless ammunition, and hand over their regulation to the Commerce Department, giving Wilson freedom to publish data about his gun designs anywhere online. You can learn more about the case with in-depth coverage from Wired.

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