3D Printing News Briefs, August 5, 2020: Titan Robotics & Braskem, 3DPRINTUK

Today’s 3D Printing News Briefs is about materials and a 3D printed version of a real building. Titan Robotics and Braskem are partnering up to offer new solutions in 3D printed polypropylene, while 3DPRINTUK is expanding its materials and post-processing capabilities. Finally, the Coit Tower House in San Francisco now has a 3D printed miniature replica.

Titan Robotics & Braskem Announce Partnership

Braskem Polypropylene pellets for 3D printing

Production AM solutions provider Titan Robotics and petrochemical company Braskem have announced their strategic partnership, which has resulted in the launch of a new polypropylene (PP) resin that’s been optimized for 3D printing large-format production parts. The two companies spent over a year researching and developing the new material, which is the first commercially available grade of unfilled PP engineered specifically for 3D printing on Titan’s industrial Atlas 3D printers with pellet extrusion. The features of PP include chemical resistance, dimensional stability, impact strength, low density, recyclability, and thanks to this new partnership, Titan and Braskem will be able to offer improved industrial AM solutions.

“3D printing large parts using polypropylene resin has been a challenge for many years,” stated Rahul Kasat, Titan Robotics’ Chief Commercial Officer. “In collaboration with Braskem, a global leader in the polypropylene market, we have now solved that challenge. Our industrial customers will be able to print functional parts with this first of its kind polypropylene grade. We are also excited to continue to develop new polypropylene based solutions for our customers in collaboration with Braskem.”

Titan is also an authorized distributor of Braskem’s 3D printing pellet products.

3DPRINTUK Expanding Materials & Post-Processing

PEBA Dyed Close Up

SLS low volume production specialist 3DPRINTUK is branching out with its introduction of the flexible PrimePart 2301, a polyether block amide (PEBA) material with good chemical and water resistance, rubber-like characteristics not dissimilar to TPU, excellent detail resolution, and a higher melting point than most other resin-based elastomers. The material would be a good fit for batch production runs and rugged end-use applications, including handles, sports equipment, air ducts, and gaskets. Additionally, the company has invested in DyeMansion’s PowerShot S system, which uses a proprietary PolyShot Surfacing (PSS) process that allows 3DPRINTUK to offer a shot peening post-processing service that can improve the surface finish of 3D printed parts.

“At 3DPRINT UK we have honed and optimized the SLS 3D printing process over many years to achieve the best possible results off our machines for a wide range of relevant applications, that continue to grow in scope. However, the post processing of parts — from cleaning through to further optimised surface finishes — has always been a necessity for many of our clients. Expanding our post processing capabilities is a vital part of the business, and the DyeMansion PowerShot S system is an important next step in our expansion, enabling us to offer our many and varied clients the benefits of shot peened 3D printed parts from a single source,” said Nick Allen, the CEO and Founder of 3DPRINTUK.

3D Printed Coit Tower House

The 210′ tall Coit Tower was built in the early 1930s in San Francisco’s Telegraph Hill neighborhood as a way to beautify the city. The art deco tower, a recognizable sight on the city’s skyline, was added to the National Register of Historic Places in early 2008, and 12 years later, Yuriy Sklyar, the founder, CEO, and head of design & marketing at design studio Threefifty, has 3D printed a replica tower that stands over 7′ tall…a 1/20 scale. Utilizing a Creality CR10S5, a Replicator 2, and a MakerBot system, Sklyar, who has been utilizing 3D printing since 2013, called this unique project a “great opportunity to leave a lasting mark on the best city in the world – and its art community.” It took a month to create the base of the tower, as he had to redo a lot of it, eventually installing a heated silicone bed and heat enclosure to reduce the amount of warping. The next month was spent printing “the 4 giant sections of the fluted tower design.”

“Each one of these four sections, just like the real tower, consists of 4 sub-sections – I wanted to be very accurate with such details. At first these were limited in height by the 3rd party 3D printer, so only 2 sub-sections were supposed to be printed at a time, and then joined together with metal plates and nuts/bolts, but since I was now working on my own terms, I decided to reduce the amount of work for myself, and at the same time reduce the number of bolts/nuts/plates to just 4 sets, instead of 8,” Sklyar wrote.

“Each one of these sections takes about 3.5-4 days to print using a single 1.1mm shell @ 10% infill, which created for a surprisingly strong structure, since I instructed the infil to have a 45% overlap with inner and outer walls.”

You can check out his post for the very specific details of the project, but I’ll leave you with just a few – including all of the hardware used, the 3D printed Coit Tower weighs a total of 24 kg, and took over 7.5 km of ColorFabb’s nGen filament, SUNLU PETG and Gizmo Dorks PETG filament to print. Sklyar designed the whole thing from scratch, and the columns are joined by steel plates secured by bolts and in-printed nuts.

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3DPrint.com Review of the Creality CR-6 SE

I received a pre-production version of the Creality CR-6 SE 3D printer for review a few weeks ago. I’m pleasantly surprised with this solid printer which is currently on Kickstarter for $339 and will be $429 later. It’s a step up from earlier Creality offerings, is relatively easy to use, and dependable. It’s a value for money machine that is an improved version of an Ender with some better components. Safety features, an improved extruder, and a better feeder make this a better printer, suited for beginners and everyday use.

Specs 

  • 235 by 235 by 250mm build volume.
  • Auto-leveling
  • Filament end detection
  • Touch screen
  • Mini USB/SD Card
  • Carborundum glass bed

Unboxing

Unboxing the CR-6 was easy and the most difficult thing was the manual. I also didn’t know about the handy little tool drawer beforehand but actually that is quite handy once I managed to find it. The toolset is alright with the little pliers being very handy indeed. I had the printer set up and printing within 15 minutes of unpacking it. One of the only parts where you have to pay attention is in placing the Z stage correctly, so just take some time to make sure that this is perpendicular and that it is placed absolutely level. The other part where you have to pay attention is when placing the main plug on the front of the printer the right way.

Software 

I had to update the firmware and the Creality software worked well for the printer. I also tried just regular Cura with a modified Ender profile and this worked well also. I did some prints with Slic3r and this was fine as well. The Creality software is relatively easy to use and easy for beginners as well. There were some issues with saving to the SD cards with my own SD cards not working and certain file names being too long or having exotic characters and not working either. The workarounds were to format my SD cards and to shorten the file names.

Touchscreen 

I had some issues with the touchscreen crashing but this was due to me having a preproduction version and was fixed. Other than that, the touchscreen works well and is super simple to use every day. Menus that you need are very accessible. Part of me wanted more accessible tuning options but that would make it more complex to understand.

Leveling & Filament End Detection

Bed leveling worked like a dream on the printer and was super easy. Filament end detection and pausing prints worked as well. I also ripped out filament and the software paused the print and let me feed new filament back in again. These features are all very handy and work well.

Carborundum glass build plate 

This part really threw me. The first week I totally completely loved the build plate which is a coated glass plate that works like a dream for PLA. I tried several PLA variants and they all worked well. After intensive use however, there were some adhesion issues especially with prints that had little initial surface area. I found it more difficult to clean this plate compared to regular glass also. I had real issues with the adhesion of ASA, ABS and PETG variant materials on the build plate. I’d recommend another build surface if you’d like to vary your materials. If you don’t damage the plate it works wonderfully with PLA though, so do be careful when removing prints.

Chassis 

The aluminum extruded profile chassis of the printer with the power supply in it makes for a solid base and reduces vibrations and misprints when compared to other similar printers. On the whole, components are more well made than we expect in this price category. Machining and finishing was, on the whole, better than comparable printers as well.

General operation 

It’s a simple system to use and general maintenance stuff such as belt tensioning, leveling, and printing is straightforward. Compared to similarly priced systems it is quiet and just pumps out print after print in PLA. You can hear the fans work but little else. After my testing, I started making dozens of ear savers for friends and acquaintances and it just kept on working well. For PLA it’s a dream at this price point. Feeding in filament was easy as was removing it. I found that for me it worked better with an external spool holder.

Prints 

Prints for PLA were good with the default settings and default operation working well. The printer was reliable and gave a good surface finish straight out of the box. Small tweaks improved this so that one could reliably make PLA prints that looked good.

Opinion

This is a surprisingly solid 3D printer for the price. For entry-level systems this is a step forward in ease of use, components, the chassis, and in general operation. All of the leveling and day to day operation features work well. Both the feeder and nozzle are significant steps up from previous Creality designs. For PLA it works well but with the standard build platform, ABS and other materials are just not possible. Also, I’m not sold on the longevity of the coating on the platform either. This can be remedied through a BuildTak or other build plate though. All in all this is a good printer that offers a lot of value for money for the price.

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