Global Packaging Leader Berlin Packaging Uses EnvisionTEC For Prototyping

Berlin Packaging,a global leader in packaging solutions for food and beverage, home care, healthcare, and pharmaceuticals is developing innovative designs at Studio 111.

The Chicago based Studio 111 is a Berlin Packaging subsidiary that offers designs and prototyping services for packaging. Their prototypes let businesses quickly view and make decisions on various packaging choices. In turn, this method allows customers to see mistakes with packaging early on, which helps businesses avoid errors in order to make the right choices.

Through moving from sketching on paper to 3D prototyping customers can now make more informed decisions by holding the actual prototype in their hands. Studio 111 needed a very close likeness to the final product. At the same time speed was of the essence and costs had to be manageable as well.

Studio 111 selected EnvisionTEC’s 3SP technology due to the many materials available which enable the company to mimic many materials and finishes. Especially exciting for them is EnvisionTEC’s E-Glass 3D print material, which lets Studio 111 quickly and relatively inexpensively get the look and feel of glass in their prototypes.

“We do a lot of things in glass, we do a lot of high end spirits these days and an E-Glass clear model looks so much more exciting,” said Director of Engineering Martin Rathgeber.

Compared to traditional technologies such as milling and CNC, 3D printing with EnvisionTEC is saving Studio 111 time. The team deploys both an EnvisionTEC Perfactory XXL and Xtreme3SP which gives them the flexibility to run multiple jobs and multiple materials at the same time. For a list of all of the materials that Studio 111 has access to – look here. Both machines have high reliability and can run throughout the night outside of office hours.

Studio 111 can provide its customers with a wide selection of material choices due to EnvisionTEC’s enormous range of finishes and materials. Sample parts can be created relatively inexpensively and quickly in many iterations. These various iterations can all be given to  customers for feedback, so they can go to production with the perfect packaging solution that fit their needs.

Interested in learning more about how Studio 111 uses EnvisionTEC for prototyping? Check here.

3D Printing News Briefs: November 13, 2018

We should really call today’s 3D Printing News Briefs the formnext 2018 Briefs, as announcements from the show are numerous this week. EnvisionTEC, XYZprinting, BASF, and DSM all introduced new 3D printing materials at the event in Frankfurt today, and in the only news not related to formnext, Imerys Ceramics has announced a new range of ceramic feedstocks.

EnvisionTEC Debuting First 4K 3D Printing System

At formnext, 3D printer manufacturer EnvisionTEC debuted the industry’s first DLP-based 3D printer that uses a true 4K projector with UV optics tuned to the 385 nm wavelength. Available in three production-ready variations, with a gray body and a 2560 x 1600 pixel projector resolution, the Perfactory P4K 3D printer delivers highly accurate parts with an ultra-smooth surface finish. Additionally, the Perfactory P4K, has access to the rest of the Perfactory line’s versatile materials portfolio for production capacity.

“The P4K is the highest resolution advanced DLP printer with the largest build envelope and deploys artificial intelligence in pixel modulation to deliver the highest accuracy parts with the smoothest available surface finish in the 3D printing space. This will deliver the next level of production-grade 3D printing solutions,” said Al Siblani, the CEO of EnvisionTEC.

The new Perfactory P4K will be on display at formnext all week.

XYZprinting Introducing New 3D Printing Materials

Another company introducing new materials at formnext this week is desktop 3D printing brand XYZprinting. In order to expand the capabilities of both domestic and professional grade 3D printers, the company is launching a new antibacterial PLA material, along with copper metallic PLA and Carbon PLA materials. The first of these can destroy up to 99% of bacteria, including E. coli and Staphylococcus aureus, and comes in four colors: white, red, yellow and neon green.

The copper metallic PLA, made of 65% copper powder, is a good alternative for hobbyists when it comes to sculpting metal for ornamental models. The material is being launched in conjunction with XYZprinting’s new nozzle, made of carbon hardened steel. Finally, the new Carbon PLA, which is also compatible with this new nozzle, is made of 10% carbon fiber, and its matte finish is ideal for showing off fine details. You can learn more about these new materials at XYZprinting’s booth D10 in Hall 3.1, where it will also be exhibiting its latest 3D printer, the da Vinci Color AiO, with a 3D scanner and optional laser engraver.

BASF 3D Printing Solutions Presents New Products at formnext

Germany-based BASF 3D Printing Solutions GmbH (B3DPS), a 100% subsidiary of BASF New Business GmbH, is also at formnext this week, to introduce several new materials for photopolymer and laser sintering methods, in addition to announcing some new partnerships and alliances. First, B3DPS is introducing flame-resistant Ultrasint Polyamide PA6 Black FR, Ultrasint PA6 Black LM X085, which is suitable for most current SLS 3D printers, and Ultrasint PP, a polypropylene with great plasticity, low moisture uptake, and resistance to liquids and gases. Additionally, B3DPS has also grouped its photopolymer materials under the new Ultracur3D brand name.

András Marton, Senior Business Development Manager at B3DPS, said, “Our Ultracur3D portfolio enables us to offer customers various UV-curable materials for 3D printing that provide far better mechanical properties and higher long-term stability than most available materials.

“These materials have been developed for functional components that are subject to high stress.”

The subsidiary also announced that it’s partnering with California company Origin and 3D printer manufacturer Photocentric to develop photopolymers and photopolymer 3D printing processes, and working with Chinese 3D printer manufacturer Xunshi Technology, which operates in the US under the name SprintRay, to open up new applications for the Ultracur3D range. Additionally, B3DPS subsidiary Innofil3D is partnering with Jet-Mate Technology in China and US-based M. Holland to distribute plastic filaments. Visit B3DPS at formnext this week at booth F20 in Hall 3.1.

DSM Announces 3D Printing Product Launches

Vent cover used for PIV windtunnel testing, printed in Somos PerFORM Reflect

In today’s final formnext news, science-based company DSM has unveiled two new high-performance materials for 3D printing structural parts. Somos PerFORM Reflect is a groundbreaking new stereolithography material for wind tunnel testing with PIV (Particle Imaging Velocimetry), and saves more than 30% post treatment cost by eliminating the need to apply PIV coatings to printed parts. In addition to helping customers conduct iterations and collect data more quickly, the resin could actually help break speed records for wind tunnel testing.

“Speed is crucial, whether in automotive, aerospace or other transportation design. Eliminating the need to apply PIV coatings is a major breakthrough for customers who are using PIV wind tunnel testing. It allows them to speed up their aerodynamic design optimizations. We are thrilled that our strategy of focusing on helping customers create their applications have enabled us to deliver such tremendous value. Overnight, Somos® PerFORM Reflect will not just set new speed records but new industry standards,” said Hugo da Silva, Vice President of Additive Manufacturing at DSM.

The company’s second new material is the thermoplastic copolyester (TPC) Arnitel ID2060 HT, which is perfect for the FDM 3D printing of structural parts for automotive applications. The material features a balance of prolonged high temperature resistance, flexibility, and chemical resistance against exhaust gas recirculation (EGR) condensate.

Imerys Ceramics Introduces EZ Print 3D Range of Ceramic Feedstocks

As part of the Imerys group, Imerys Ceramics designs, produces, and markets high-performance mineral solutions for the ceramic industries, and is making ceramic 3D printing easy with its new, unique range of ceramic materials called EZ Print 3D.

EZ Print 3D is available as a plug & play cartridge, so users can enjoy efficiency and ease of use when it comes to 3D printing. The materials are also available as a “ready to fill” ceramic feedstock, and have been tested on several 3D printers currently on the market. EZ Print 3D has a low firing temperature of 1220°C that’s compatible with most kiln temperature limits, and the genuine low porosity (<0,5%) of a porcelain. The technology is perfect for tableware and giftware applications, and the company plans to expand EZ Print 3D accordingly as 3D printing adoption grows. Imerys Ceramics also provides technical support and a dedicated team that’s competent in 3D printing to help customers.

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3D Printing News Briefs: July 10, 2018

We’re starting things off with a little business in today’s 3D Printing News Briefs, then moving on to news from the medical and construction industries, and finishing up with a few fun stories to make you smile. First up, Jeff Immelt, the former CEO of General Electric, has joined the board at Desktop Metal, and an industrial 3D printer distributor is offering a new cleaning unit by Omegasonics to its customers. Moving on, Insight Medical and Onkos Surgical are exploring the use of augmented reality in musculoskeletal oncology together, while Australian researchers introduced a new model for large-scale 3D facial recognition and a family has officially moved into the Nantes 3D printed house. Finally, a vegan confection startup is selling its popsicles, made with 3D printed molds, at select Starbucks locations in Los Angeles, and an EnvisionTEC 3D printer is being used to create characters for a stop motion series about superheroes.

Desktop Metal Board Welcomes Jeff Immelt

Jeffrey Immelt

Leading metal 3D printing company Desktop Metal, located near Boston, was founded three years ago with the goal of making metal 3D printing an essential tool for engineers and manufacturers. The company announced today that it has elected a new member to its Board of Directors – Jeffrey Immelt, the Chairman and CEO of GE until he retired from the company last year after 16 years. Immelt, who began his tenure only days before 9/11 and skillfully led GE through the crisis, has decades of experience, and is regarded as one of the most accomplished, innovative business technology leaders in the world. This makes him a valuable asset as Desktop Metal continues to grow.

“I am excited and honored to join the Desktop Metal board and work with this exceptional team of visionary entrepreneurs. Since it was founded nearly three years ago, Desktop Metal has become a trailblazer across the additive manufacturing landscape and I have a tremendous respect for the company’s ability to innovate,” said Immelt. “I look forward to sharing my experiences and contributing to the future direction and growth of this emerging metal 3D printing pioneer.”

Dr. Ken Washington, CTO and Vice President of Research and Advanced Engineering at the Ford Motor Company, was also recently appointed to the Desktop Metal board.

Industrial 3D Printer Distributor Offering Customers New Omegasonics Cleaning Unit

815BTX

Plural Additive Manufacturing, which is the exclusive North American distributor for industrial 3D printers by 3ntr, is offering the new 815BTX cleaning unit from ultrasonic cleaning systems leader Omegasonics to customers who purchase its 3D printers. The versatile and cost-effective unit is the 3D printing market’s first dual tank/dual action bench top ultrasonic cleaning machine, and can help easily remove water soluble support material.

The left tank of the 815BTX uses a biodegradable cleaning detergent developed by Plural, called BioSolv, while the right tank uses hot water; the model’s dual action then ensures the safe and efficient cleaning of 3D printed parts. The 815BTX also has programmable alternating cycles for hands-off cleaning.

“3ntr manufacturers’ of 3D printers utilize a variety of support materials, some require chemicals for support removal, while others need only hot water. The 815BTX eliminates the need to have two separate cleaning machines or deal with the cost of frequent cleaning detergent changes to get the job done,” explained Frank Pedeflous, the President of Omegasonics. “It’s an all-in-one solution.”

Onkos Surgical and Insight Medical Exploring Augmented Reality in Musculoskeletal Oncology

California medical device company Insight Medical Systems has partnered with Onkos Surgical, Inc. on a pilot project to explore different applications and opportunities for using Insight Medical’s ARVIS (Augmented Reality Visualization and Information System) headset in musculoskeletal oncology, and possibly tumor surgery. Still under development, ARVIS uses its tracking and visualization capabilities to deliver efficient and precise surgical plan execution. The headset can project virtual models of a specific patient’s anatomy and implants into a surgeon’s field of view during a procedure, in order to show hidden anatomical structures and important measurements.

“Onkos Surgical is investing heavily in capabilities and technology to bring innovation to musculoskeletal oncology surgeons,” said Onkos CEO and Co-Founder Patrick Treacy. “Augmented reality technology has the potential of simplifying the complex and providing surgeons with input and feedback that may improve the precision of surgical planning and interoperative workflow. This technology fits well with our portfolio of Precision Oncology solutions.”

University of Western Australia Introduces New Model for Large-Scale 3D Facial Recognition

2D facial recognition is used often for applications in the IT, security, and surveillance industries, and relies on a computer model to know whether a person is legitimate or not. But this method has several issues, such as data being easily accessible online, which aren’t the case with more advanced 3D models. 3D models can address changes in facial expression, poses, scale, and texture, but the data can be hard to gather. Now, researchers from the Department of Computer Science and Software Engineering at the University of Western Australia (UWA) have developed a first of its kind system that can complete large-scale 3D facial recognition. The researchers, who published a paper on their work in Computer Vision and Pattern Recognition, analyzed 3.1 million 3D scans of over 100,000 people, and trained the innovative new 3D Facial Recognition model (FR3DNet) to learn the identities of a large dataset of ‘known’ persons, then match a test face to one.

Dr. Syed Zulqarnain Gilani, who created the 3D model, said, “With off-the-shelf 3D cameras becoming cheap and affordable, the future for pure 3D face recognition does not seem far away.

“Our research shows that recognition performance on 3D scans is better and more robust. Your 3D scan could be in any pose, wearing glasses or a face mask, and laughing or just smiling and the deep model can recognise you in an instant.

“We hope that this research will help improve security on devices that use facial recognition to grant access to networks and systems.”

Nantes 3D Printed House Welcomes First Tenants

In 2017, a collaborative team of researchers in France began an ambitious project where an industrial 3D printer and a patented concrete construction process called BatiPrint3D were used to build a five-room house in just days. This spring, after 54 hours of 3D printing and four months of contractors adding the roof, windows, and doors, the team finished the 95-square-meter, environmentally-friendly YHNOVA house in the district of Nantes Bottière. The house features wheelchair access and digital controls, and its curved walls are said to reduce the effects of humidity. But it still only cost around £176,000 to build – 20% cheaper than an identical house manufactured with traditional methods. Now, the NMH Housing Award Committee has allocated the house to a French family, and Nordine and Nouria Ramdani, along with their three children, are being hailed as the world’s first family to live in a 3D printed house.

Nordine said, “It’s a big honour to be a part of this project.

“We lived in a block of council flats from the 60s, so it’s a big change for us.

“It’s really something amazing to be able to live in a place where there is a garden, and to have a detached house.”

The THNOVA team now believes they can 3D print the same house in just 33 hours.

Dream Pops Selling 3D Printed Popsicles at LA Starbucks

Vegan confection startup Dream Pops, headquartered in Los Angeles, creates organic, gluten- and soy-free, and vegan popsicles that are tasty, healthy, and made using 3D printed molds. These premier dairy-free popsicles consist of fruit and superfoods pureed together and cooled inside the molds at an accelerated rate with liquid nitrogen. Now, the startup has announced that its sweet treats are now available at five select Starbucks locations in the city – Third Street Promenade, La Brea and 4th, San Vincente and Barrington, Melrose and Stanley, and Wilshire and Santa Monica. The vegan ice cream pops, each of which contain fewer than 100 calories and seven grams of sugar, comes in five distinct flavors: Berry Dreams, Coconut Latte, Mango Rosemary, Vanilla Matcha, and a Dream Flight, which includes all four flavors.

“Our aim is to become the Willy Wonka of plant-based confections starting with our first product the Dream Pop and extending into adjacent better-for-you desserts,” said Dream Pops Co-Founder and CEO David Greenfield.

Dream Pops’ popsicles will be available at these Starbucks locations until October 5th.

3D Printed Stop Motion Characters

3D printing has been used many times to help create characters and backdrops for ads and commercials, music videos, and even movies that use popular stop motion animation. If you’re a fan of the stop motion show Robot Chicken, then you might also recognize the name of the full-service production company that creates it. California-based Stoopid Buddy Stoodios specializes in developing and producing stop-motion, CG, and 2D animated content, and also creates an animated stop motion comedy series called SuperMansion. The studio fabricates most of the show’s characters with a Perfactory 3D printer from EnvisionTEC.

“By utilizing 3D printing, we’re able to tell a story about superheroes and love and conflict and action and adventure,” said Kei Chong, Digital Design Supervisor at Stoopid Buddy Stoodios.

To learn more, check out the video below.

3D Printing for Animation | Stoopid Buddy Stoodios from EnvisionTEC on Vimeo.

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