Additive Industries CEO Daan Kersten Steps Down as Firm Receives $14M Investment

One of a newer generation of metal laser powder bed fusion (PBF) manufacturers, Additive Industries is continuing to grow rapidly. The latest news is a $14 million investment from its existing shareholder, Highlands Beheer. With the funds, the company aims to expand its product portfolio, speed up its technological development strategy and shore up its working capital. This last use for the investment is meant to ensure financial resilience for the company amid the COVID-19 pandemic.

Outgoing Additive Industries CEO Daan Kersten (L) with Jonas Wintermans (R). Image courtesy of Additive Industries.

Highlands has acquired the shares of the startup’s CEO and co-founder, Daan Kersten, who will leave the company by June 30, 2020. In the interim, Chief Technology Officer Mark Vaes, who has been with Additive Industries since 2013, will fill the role. Kersten said of the decision:

“This substantial investment confirms the long-term commitment of Highlands to the growth ambitions of the company and it allows Additive Industries to make yet another significant step on its mission to revolutionize the productivity for the additive manufacturing of high-quality metal parts. After eight intense years of fast growth I feel the time is right to make way and hand over the reins to new leadership.”

The firm has quickly rolled out a modular metal PBF system with a high degree of automation and throughput. By reducing the need for operator intervention, the MetalFAB1 system is able to produce parts more rapidly, with pre- and post-processing operations happening in parallel to the build job. The next step in its roadmap was the development with SMS Group of automated factories called the Scale4Series, in which parts can be printed and post-processed automatically. In the process, Additive Industries has earned a number of high profile partners and clients, including Airbus/APWORKS, Volkswagen and the Sauber F1 team.

Cutaway of the MetalFab1 from Additive Industries. Image courtesy of Additive Industries.

As Highlands is increasing its share of the 3D printing firm, it’s worthwhile to learn a bit more about the company. In fact, Highlands now says that it owns Additive Industries, in addition to a cigar machinery manufacturer, ATD Machinery, and NTS Group, which produces optomechatronic systems and mechanical modules for original equipment manufacturers. Interestingly, the CEO of NTS is also stepping down this August.

A rendering of the Scale4Series in development by Additive Industries and SMS Group. Image courtesy of Additive Industries.

Highlands is owned by the Wintermans, a Dutch family that founded and ran Royal Agio Cigars, one of the largest cigar manufacturing businesses in Europe, before selling it to Scandinavian Tobacco Group last year. The family divvied up 10 million Euros among its employees as a part of the deal. Highlands maintains its ATD business, meaning that it will continue to focus on the tech side of cigar making, but its investment in Additive Industries and its ownership of NTS Group signifies a continued shift in the family’s business operations overall, which previously had been making cigars since 1904. The sale of Royal Agio seems to suggest that the transition of Highlands from a cigar company to a tech company is near complete.

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Additive Industries & ArcelorMittal Using MetalFAB1 3D Printer to Make Spare Steel Parts

One of the world’s leading steel and mining companies, ArcelorMittal, is partnering with Dutch company Additive Industries to investigate the use of metal 3D printing to make large spare parts for the steel industry. Additive manufacturing is used to fabricate spare parts for plenty of applications and industries, including maritime, railways, the military, consumer appliances, automotive, and many more. It makes a lot of practical business sense, as 3D printing spare parts offers companies, like ArcelorMittal, flexibility, a reduced production cycle, and on-demand manufacturing; if this happens onsite, it can even save on shipping costs.

3D printed spare parts used in ArcelorMittal facilities: (A) Example of part consolidation application with 316L original part on the left and 3D printed part on the right; (B) example of functional large parts with internal lattice structure made with 316L above 500 mm; and (C) lightweight (hollow) functional spare parts made with Maraging Steel with ArcelorMittal’s optimized parameters.

By collaborating with Additive Industries on metal 3D printing over the last few years, and using the technology to build on-demand spare parts, ArcelorMittal has improved its quality and process performance – allowing the company to print large, complex components that are ready to use.

“Additive Manufacturing is an exponential technology, moving very fast. Our collaboration with Additive Industries is a clear demonstration of our ability to remain at the cutting-edge of this technology: we started by printing small specimens and have now progressed to large size and complex parts,” said Jose López Fresno, Head of the Additive Manufacturing department, ArcelorMittal Global R&D in Avilés, Spain.

Operations in the steelmaking industry require components, and spare parts, that must hold up under difficult conditions. In the beginning of the ArcelorMittal and Additive Industries collaboration, they had to figure out how best to achieve the necessary requirements for component size and quality. But over the last two years of working together, the two have achieved an up to fourfold increase in component size, in addition to improving their reliability and quality. This means that the steel company has been able to increase the amount of applications for its 3D printed spare parts from small size part consolidation to jobs that need complex, functional, large, and strong parts.

MetalFab1 on the day of installation in ArcelorMittal R&D facilities in Avilés.

Now, the two are looking at what metal 3D printing can do for the steel industry with the MetalFAB1 by Additive Industries, which is one of the market’s largest 4-laser metal AM systems.

“Innovation and market leader ArcelorMittal have helped us to stress-test our MetalFAB1 system for critical spare-part production,” stated Daan A.J. Kersten, Co-Founder and CEO Additive Industries. “This enabled us to expand our experience to the steel industry from our main application markets in aerospace and automotive. It has become clear that metal 3D printing is a serious alternative for a large variety of cast parts.”

First introduced back in 2015, the unique MetalFAB1 printer has a 420 x 420 x 400 mm build volume, which makes it possible to fabricate large steel spare parts for the mining and steelmaking industries. But at the same time, it also ensures high productivity because it automated the manual steps of regular powder bed fusion 3D printers; this, in turn, equals the lowest cost per 3D printed part.

The modular MetalFAB1 has multiple build chambers, up to four 500W lasers, and can be configured for up to 11 different modules for more productivity or post-processing automation. It’s also well-designed for safety, which is perfect for ArcelorMittal and its focus on operator safety. In addition, 3D printing spare parts can help reduce waste – meeting another of the company’s objectives in terms of environmental safety.

“We are proud to work together with ArcelorMittal, jointly driving the business case for 3D-printed parts in the steel industry,” said Harry Kleijnen, Key Account Manager for Additive Industries. “ArcelorMittal’s typical applications have enabled us to further adapt the MetalFAB1 system to print high density, high volume parts. We are looking forward to expanding the range of applications and materials in this intense and strong collaboration.”

Since the first MetalFAB1 3D printer was installed at ArcelorMittal’s R&D facilities, the company has already used several of the 3D printed spare parts. To see the assembly and installation of the MetalFAB1 at ArcelorMittal, check out Additive Industries’ video here.

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(Source/Images: Additive Industries)

The post Additive Industries & ArcelorMittal Using MetalFAB1 3D Printer to Make Spare Steel Parts appeared first on 3DPrint.com | The Voice of 3D Printing / Additive Manufacturing.

3D Printing Industry News Sliced: Farsoon Technologies, Rize, Titomic, 3D Systems, Formlabs, Protolabs, Dassault Systèmes

This week’s edition of Sliced, the 3D Printing Industry news digest, features the latest developments of additive manufacturing in fashion, footwear, and art, as well as novel research in tissue engineering to combat cardiovascular disease.  The latest news from Farsoon Technologies, Rize, Titomic, 3D Systems, Formlabs, Protolabs, Dassault Systèmes, and others can be found prior to Formnext, […]

APWORKS and Additive Industries advance metal 3D printing to series production in aerospace

Additive manufacturing consultancy and Scalmalloy producer APWORKS has confirmed a continued collaboration with metal 3D printer manufacturer Additive Industries. The two firms will qualify components at Additive Industries’ new Process & Application Development Center located near Bristol, UK.  The goal is to advance their shared additive manufacturing capabilities to series production of certified parts for the aerospace industry. Daan Kersten, CEO […]

3D printing news Sliced: Modix, CRP Technology, OpenAdditive, Florida Makes, Polymaker

This week’s edition of Sliced, the 3D Printing Industry news digest features, the latest large scale 3D Printers from Modix, a new Windform FR1 Flame Retardant composite from CRP Technology, and new 3D printing facilities at the University of Salford.   We also cover Alfa Romeo F1 Racing, Xometry, Roboze, OpenAdditive, Florida Makes, Rosswag Engineering, SLD […]

AddLab becomes K3D-AddFab, increases production for 3D printed aerospace and high-tech parts

AddLab a pilot factory for 3D printing metal components in Eindhoven, will now operate under the name K3D-AddFab. The center is jointly run by four Dutch companies precision manufacturer KMWE, mechatronics supplier NTS-Group, metal manufacturer Machinefabriek De Valkwill, and metal 3D printing service K3D. It was also announced that K3D-AddFab, will increase the production of metal 3D printed parts […]

Electric Superbike Twente and K3D to develop 3D printed cooling parts for new racer

Dutch Superbike manufacturer Electric Superbike Twente have collaborated with K3D, a 3D metal printing company, to produce a new cooling shell for its electric bike motors. This will be the first 3D metal printed component used by Electric Superbike Twente and paves the way for the adoption of additive technologies across the electric superbike racing […]

3D Printing News Briefs: November 23, 2018

We’re starting with a little business news in today’s 3D Printing News Briefs – Intech confirmed its first order for Additive Industries’ MetalFAB1 3D printer, and Roboze CEO Alessio Lorusso has won a prestigious Ernst & Young award. Moving on, researchers are working on 3D printable thermoelectric materials that can convert heat from the surrounding environment and convert it into electricity, while an architecture studio has developed a unique concept for a 3D printed, transportable toilet that converts something very different into electricity. Finally, if you’re looking for a unique gift this holiday season, check out Bloomingdale’s, which is working with Twindom and KODAK to offer 3D printed holiday portraits.

Intech Confirms MetalFAB1 Order with Additive Industries

On the last day of formnext 2018, Bangalore-based Intech, a leader in metal 3D printing in India, confirmed its first order of the MetalFAB1 system from Dutch 3D printer manufacturer Additive Industries. This order marks Additive Industries’ expansion into Asia, and will also help Intech accelerate its business. Application and process development and customer support will be handled from the new regional Additive Industries center in Singapore.

Accelerating adoption of additive manufacturing is the primary objective at Intech. Moving from prototyping to series production with focus on cost per part with repeatable quality is the way forward. This is a stepping stone for Intech in achieving its goal to meet the demands of customer requirements of printing large parts with excellent quality,” explained Sridhar Balaram, the CEO of Intech. “Intech has been working with various customers in different industry verticals by identifying parts for mass production as a proof of concept. With Additive Industries’ MetalFAB1 we can now scale for volume. The system is unique in the industry and we are excited to add this to our fleet of equipment.”

Roboze CEO Alessio Lorusso Wins Award from Ernst & Young

Alessio Lorusso

Alessio Lorusso, the CEO and founder of Italian 3D printing company Roboze, was recently awarded the prestigious 2018 Startup Award by Ernst & Young (EY) at its Entrepreneur Of the Year 2018 awards. Established for the first time during the 2015 awards, the Startup Award is awarded for contributing to a major growth of the Italian, and worldwide, economy, and is dedicated to an individual’s ability to create value with a spirit of innovation and a strategic vision. The award aims to make young, bright minds, who create a company from an innovative idea, more visible.

“In 2015, when we presented our first solution to the global market, I could not even imagine to achieve our goals in such a short time. We faced the logics of the machines design for additive manufacturing with clear, real and innovative competitive advantages. The market chooses us because our technology is definitely the best one, as specifically designed and produced to meet the real needs of the manufacturing companies,” said Lorusso. “This award is the result of the entire Roboze team’s hard work and constant commitment; so I want to dedicate this to each member of it. It was hard but we always believed it and this award does confirm that we are following the right way to conquer and revolutionize the whole global market.”

Thermoelectric Materials Converting Heat into Electricity

Flexible thermoelectric device embedded in a glove for generating electricity by body heat. [mage: Dr. Song Yun Cho, Korea Research Institute of Chemical Technology]

According to a review of new research in the Science and Technology of Advanced Materials journal, a team of scientists are working to design thermoelectric materials that can harvest heat from the environment, then convert it into electricity in order to power appliances and devices. Products made with these materials, such as wearable devices, could be more cost-effective, as they won’t need to recharge, change, or dispose of batteries. The team, which published a paper called “Thermoelectric materials and applications for energy harvesting power generation,” is investigating three different types of conducting materials, including inorganic and organic.

The abstract reads, “Thermoelectrics, in particular solid-state conversion of heat to electricity, is expected to be a key energy harvesting technology to power ubiquitous sensors and wearable devices in the future. A comprehensive review is given on the principles and advances in the development of thermoelectric materials suitable for energy harvesting power generation, ranging from organic and hybrid organic–inorganic to inorganic materials. Examples of design and applications are also presented.”

Most organic thermoelectric devices involve polymers, and semiconducting ones are more lightweight and inexpensive, can hold heat better than conventional inorganic semiconductors, and are flexible enough to be 3D printed. Inorganic thermoelectric devices can convert heat into electricity, but aren’t that flexible. The researchers say that while thermoelectric devices could actually replace traditional batteries in many applications someday, a lot more work is required first. Time will only tell with this one.

Spark’s 3D Printed Toilet 

Speaking of electricity, architecture studio Spark has developed an innovative concept for a transportable toilet, made with 3D printed elements, that can actually convert human waste into electricity. Fittingly, the studio launched its Big Arse Toilet on Monday to coincide with World Toilet Day. The module was designed for use in remote villages in India, where the UN is working hard to tackle the sanitation and hygiene issues stemming from open defecation. The toilet elements would be 3D printed from bamboo fibers mixed with biopolymer resin, and the completed module would be anchored to a 3D printed reinterpretation of a traditional biogas dome buried underground, which uses waste to generate and store gas.

Spark told Dezeen, “The Big Arse toilet reinterprets the use and organisation of traditional bio-gas domes to create electricity and gas for those communities that have no access to power networks and utility infrastructure that we take for granted.

“Bio-gas is a product of the breakdown of organic matter, in the case of the Big Arse Toilet the biogas is a product of human waste, food waste and agricultural waste. The biogas can be used directly for activities such as cooking or can be used to drive a micro CHP turbine that converts the gas into electricity.”

Bloomingdale’s Offering Personalized Holiday 3D Printed Portraits

3D body scanning leader Twindom, a brand licensee of Kodak, is offering a unique gift promotion this holiday season to shoppers at the Bloomingdale’s stores in San Francisco and New York City: personalized, 3D printed holiday portraits, made with the KODAK Full Body 3D Scanner until the end of December, just in time for Christmas. Shoppers who want to have a 3D printed portrait made can either make an appointment or just walk in to the store.

Once there, simply enter your information, walk into the KODAK Full Body 3D Scanner, and pose for the scan, which only takes 1⁄4 of a second to complete. Then, review the 3D capture, choose your size – 3 to 14 inches – and place your order, which will be 3D printed in full color and ship in about 1-2 weeks. Pricing starts at around $69 for the 3D printed portraits, and local support at each store location is provided by Twindom’s local partners: PocketMe, PeoplePrints 3D, and Memories in 3D.

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Additive Industries Brings MetalFAB1 3D Printing System to New Partnership with Volkswagen

There are a variety of large-scale metal 3D printing systems to choose from nowadays, but one of the earlier companies to offer 3D printing on a massive scale was Additive Industries, which introduced its MetalFAB1 system in 2015. With a build envelope of 420 x 420 x 400 mm, the MetalFAB1 was one of the largest metal 3D printers available at the time. It also features multiple build chambers, offering a means for manufacturers to utilize 3D printing for industrial-scale production.

Additive Industries has become a valued partner in the automotive industry, working with Switzerland’s Sauber F1 team to produce components for its race cars. Now the company has announced a partnership with Volkswagen, which is no stranger to 3D printing itself.

“We see great potential for 3D metal printing of a broad range of car parts and tooling and have joined forces in Volkswagen internally to increase our facility seven fold to be prepared for the digital future,” said Klaus-Jürgen Herzberg, Betriebsrat.

Additive Industries will work with the Volkswagen Group to 3D print advanced tooling and spare parts.

“The investment in the most modern 3D printing equipment allows us to continue to be front-runners in toolmaking and give our craftsmen access to the latest technology,” said Oliver Pohl, Department Manager.

In September, Additive Industries installed its fully automated and integrated MetalFAB1 system in Wolfsburg, and the first 3D printed products have been produced after intense training for the Volkswagen team.

“For Additive Industries, the partnership with Volkswagen, the world’s largest car maker is a confirmation of our strategy to accelerate industrial additive manufacturing and focus on innovators in their markets,” said Daan Kersten, CEO of Additive Industries.

Additive Industries was established in 2012 in Eindhoven, the Netherlands. Founders Kersten and Jonas Wintermans built the company on the principles of “open innovation,” dedicating a team of professionals to accelerating the industrialization of additive manufacturing. The company has seen its technology successfully used in the aerospace, automotive, medical technology and high-tech equipment industries.

“We are proud to work closely with the Volkswagen team in Wolfsburg to execute on our roadmap for manufacturing excellence and expansion of the metal additive manufacturing footprint,” said Jan-Cees Santema, Sales Director Europe for Additive Industries.

With access to Additive Industries’ technology, Volkswagen will benefit from the ability to produce tooling and spare parts at rapid rates, accelerating its production and allowing it to make 3D printing a truly pivotal part of its manufacturing processes.

Additive Industries is currently attending formnext, which started today in Frankfurt, Germany and is running until November 16th. If you’re at the show, you can visit the company at booth E40 in Hall 3.0 to learn more about the MetalFAB1 system and its partnership with Volkswagen. 3DPrint.com is at the show as well.

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