3D Printing and the Circular Economy Part 7: the Viability of 3D Printing

Circular Economy Cycle

It is important to address that waste is less of an issue when a mindset is adopted towards solving it. I make this disclaimer because as we have been looking into this series on the circular economy, we have initially outlined various ideals and thought processes opposed to focusing solely on 3D printing. Any mindset shift towards a more circular economy is necessary before we can utilize a technology to build towards this ideal. 

3D printing is a great technology due to its ability to be an additive process versus a typical subtractive process that is found in most manufacturing environments. In this article, we will discuss a bit more on the implications of additive technology and other initiatives associated with it. This will help us to have a larger view of the circular economy as well in relation to additive manufacturing. 

Additive technology is amazing in terms of waste reduction overall. When a technical system is built to create product based on building up, there is a larger ability for sustainable development as people print items as they need them. With a subtractive manufacturing process, products are created by taking away from larger materials. This can leave many pieces unusable after the initial product creation. This then leaves a product residue to either be thrown away or in need of further recycling. This then takes a lot of time to conduct, and it becomes an issue of efficiency within the circular economy framework. Not only does this process waste time, but one must now calculate other factors such as transporting residual waste and how much energy that consumes. There are a lot of factors that do not have deeper analysis in terms of the classical manufacturing process.

Image result for 3d printing waste management

3D Printing Waste

The additive manufacturing field is ripe for experimentation as it is a naturally disruptive concept and methodology. A very important thought process within the field currently is a focus on material development. Material development is essential when it comes to sustainability. Depending on polymer structures, we can build various materials that have specific properties that are of our liking. This can lead to materials that are also easier to recycle, as well as they have natural biodegradable properties. It is still important to build out a larger infrastructure of life that would lead to people actually being knowledgeable of their choices and how they affect the greater world. Although 3D printing inherently helps to prevent excess production, it is still a problem of lack of awareness for people in terms of their production and consumption rates. There are a large number of people making prototypes that fail in terms of print standards. This then leads to larger amounts of waste as well. 

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Material Development

In terms of sustainability, additive manufacturing is better than traditional methods. It is still imperative to realize that we are at a loss in terms of sustainability if we are not working on infrastructures. This includes infrastructures of thinking as well as infrastructures of methodology. We must utilize technology such as 3D printing to benefit the world. We should not abuse the benefits that this technology can provide to the larger scale of humanity.

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Should Vented Enclosures Become A Mandatory Safety Standard for FFF 3D Printers?

Timing fume clearance speed by the ECC (Image: Health and Safety Executive)

With innovation always comes unintended consequences. There’s been much-to-do with the possible health repercussions of 3D printing, particularly when it comes to the fine particles and fumes produced by the process.

Some 3D printers on the market now carry HEPA (High Efficiency Particulate Air) filters and come with their own safety enclosures. But their effectiveness has not been studied extensively, and therefore certain universal safety standards have yet to be established.

Now, recent research on the danger of these chemicals and the effectiveness of enclosures could make us someday look at 3D printing without one like we now look at smoking on airplanes.

The Danger of FFF Emissions

The research about fumes from 3D printing filaments is not yet conclusive. However, some studies have shown that ABS (Acrylonitrile Butadiene Styrene) is a particularly bad offender in emitting high levels of styrene, a known carcinogen, into the air.

More research by the National Institute for Occupational Safety and Health (NIOSH) studied the effects of these fumes on rats. As told to 3DPrint.com last October:

Rats exposed for 1 hour to particle and vapor emissions from a FDM 3-D printer using ABS filament (a type of plastic material) developed acute hypertension, indicating the potential for cardiovascular effects.  In another NIOSH research study, lung cells exposed to FDM 3-D printer emissions from printing with ABS and polycarbonate for about 3 hours showed signs of cell damage, cell death, and release of chemicals associated with inflammation, suggesting potential for adverse effects to the lungs if emissions are inhaled.

While the organization cautions that these findings need confirmation with more extensive research, it’s probably self-evident that fumes from hot biochemicals + lungs = bad.

That’s why the Health and Safety Executive (the UK’s version of NIOSH) isn’t waiting around for an official declaration before working toward safer 3D printing standards.

The Effects of a Vented Enclosure System

Features of the exposure control cabinet (Image: Health and Safety Executive)

To study the effectiveness of a vented enclosure system, the Health and Safety Executive team created the Exposure Control Cabinet. The ECC is a small glass chamber in which the 3D printer rests. On the roof of the cube is a small fan which could be set to A) do nothing, B) recirculate the air within the chamber, or C) exhaust the air up and out of the cube.

To measure emission rates and particle concentrations, common additives ABS and Polylactic Acid (PLA) were used, respectively. To measure the efficiency and effectiveness of the chamber’s three settings, the ECC was first filled with smoked then timed until the smoke was completely removed.

ECC emission and reduction rates (Image: Health and Safety Executive)

The results were encouraging to say the least, with the exhaust and recirculation settings clearing 97-99.4% of the smoke over a 20 minute period. In their conclusion, the team suggests that in a controlled environment (like the ECC), the rate at which particles are released into the air by 3D printers is reduced by up to 99%.

The Beginning of New Standards (And A New Industry)?

While it might seem obvious that air control would make workplace air safer, the Health and Safety Executive’s findings are an important step in developing safety standards for 3D printing, both at home and on an industrial scale.

Like how you (hopefully) wouldn’t operate certain power tools without eye protection, this kind of data is a small step in making sure quality air control is as important and basic as not touching a hot 3D printing nozzle or chewing on your filament. Using an ECC (or something like it) could become an important mandatory safety standard to have in place at maker’s labs, high school shop classes, and other places using 3D printers.

And should their use become mandatory in settings like these, vented enclosures could become big business. While there are many DIY recipes for vented 3D printing enclosures online, it’s largely an untapped commercial market.

Until then, or until research proves otherwise, we’ll just have to let common sense prevail and recommend operating printers in open areas with good air circulation.

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Source: Health and Safety Executive (ResearchGate)

SLM Solutions Helping to Create Guidelines for 3D Printing Spare Parts in Oil, Gas, & Maritime Industries

Last January, 11 companies – now at a total of 16 – began working together on two aligned Joint Innovation Projects (JIPs). Their objective – collaborate in developing a guideline for 3D printing functional, qualified metal spare parts for the Oil, Gas, and Maritime industries, in addition to creating an accompanying economic model.

The 16 companies working on Joint Innovation Projects (JIPs). [Image: SLM Solutions via Facebook]

These 16 partner companies participating in the standardization project include:

In addition, SLM Solutions, a top metal 3D printing supplier headquartered in Germany with multiple offices around the world, is also working to support these two joint projects.

“Our aim is to make the SLM  technology better known in the industry and to increase its application through uniform standards,” stated Giulio Canegallo, Director of Business Development Energy for SLM Solutions, who is representing the company in the JIP.

The company offers cost-efficient, fast, and reliable Selective Laser Melting (SLM) 3D printers for part production, and works with its customers throughout the process in order to offer expertise and support. It will be supporting the JIPs by offering its technical 3D printing expertise, for SLM additive manufacturing in particular.

Using pilot parts, like this pump impeller 3D printed on the SLM 280, the guideline is tested for practical application.

Together with the other 15 JIP partner companies, SLM Solutions is working to create two separate but aligned, coherent programs: a toolbox that will enable economic viability, selection, and supply chain setup, to be be managed by Berenschot, and a guideline towards certified parts, which will be manged by DNV-GL.

Because these two programs will be aligned in their setup, the companies can ensure, as SLM Solutions put it, “maximum cross fertilization.” In order to make sure that all the steps are there to achieve high quality, repeatable production, up to five pilot parts will be produced for the JIPs. One of these pilot parts is a pump impeller, which SLM Solutions already fabricates on its SLM 280 3D printer for oil and gas company Equinor.

During production of the selected pilot parts, the partner companies will complete a final applicability test of this guideline, focusing specifically on its practical use in successfully producing the parts, and their overall quality. The information that’s learned in these case studies will be added to the guideline’s final version so that others can benefit.

The practical guideline will be available to use by this coming June, and will offer a framework so users can make sure that their 3D printed metal spare parts, fabricated through either SLM or Wire Arc Additive Manufacturing (WAAM) technology, will conform to the exacting specifications of the Oil, Gas, and Maritime industries.

A functional, comprehensive business tool will also be released in June, to help figure the bottom-line impact that will result from using 3D printing to fabricate spare parts, as opposed to more conventional methods of manufacturing. A database of parts will also be put together in cooperation with the business ROI-model, in order to show just how applicable 3D printing is for manufacturing spare parts for these three industries. The model will be officially tested during the Q2 parts production process.

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3D Printing News Briefs: April 6, 2019

We’re starting off today’s 3D Printing News Briefs with a product launch announcement – 3YOURMIND launched the full version of its Agile MES software software this week at AMUG 2019. Moving on, Sintratec will present its latest SLS 3D printer at RAPID + TCT next month in Detroit, Tiamet3D has joined Ultimaker’s material alliance program, and Sciaky entered into an agreement with KTM Consultants. Xometry just announced some important certifications, and nScrypt is 3D printing titanium parts. Moving on to the world of art and theatre, the Zurich Opera House is 3D printing props, and artist Andrea Salvatori worked with WASP to create a 3D printed art collection.

3YOURMIND Launched Agile Manufacturing Execution System (MES) Software

After spending five years providing order management systems to scale for some of the industry’s AM leaders, 3YOURMIND has finally moved its software solutions to a production environment with the launch of its Agile Manufacturing Execution System (MES) earlier this week at AMUG 2019. The software uses smart part prioritization, rapid scheduling, order tracking, and custom AM workflow creation to improve machine utilization and make production more efficient, and an Early Access Program (EAP) allowed the company to receive direct feedback on its Agile MES software from representatives at companies like EOS and Voestalpine. The next step will be working to finalize machine connectivity.

“For Agile Manufacturing, the Agile MES will need to both GET and PUSH data from all major AM machines and post-processing systems. We are already integrating the data from several vendors into our software and expect to support all major machines,” explained 3YOURMIND’s CEO Stephan Kühr. “Receiving and processing machine data allows us to provide the documentation that is needed for quality assurance and to increase the repeatability of additive manufacturing. Pushing data directly to machines will be the key to automating production.”

Sintratec Showcasing New SLS 3D Printer at RAPID + TCT

A few months ago, Swiss SLS 3D printer manufacturer Sintratec introduced its scalable, modular Sintratec S2. Now, the company will be presenting the printer in the US for the first time next month at RAPID + TCT in Detroit, which will also be Sintratec’s first time attending the massive event. What makes the Sintratec S2 stand out is its closed-loop workflow, as the complete system covers every process with its three modules: the Laser Sintering Station (LSS), the Material Core Unit (MCU), and the Material Handling Station (MHS). The 3D printer offers quick material changes, a 4K camera for print monitoring, improved ergonomics, and effective heat distribution through its cylindrical printing area and ring lamps.

“The Sintratec S2 will boost the design of applications and gives the user the opportunity to set foot in small series production as well. And that for an unusually attractive price-performance ratio,” said Sintratec CEO Dominik Solenicki.

“With the Sintratec S2 solution we will be opening new opportunities for companies of any size.”

The price for the Sintratec S2 starts at $39,900, and you can see it for yourself at Sintratec’s booth 1753 at RAPID + TCT from May 20-23.

Tiamet 3D Joins Ultimaker’s Material Alliance Program

Last year, Dutch 3D printing specialist Tiamet 3D, founded in late 2014, worked with Finland-based Carbodeon to develop the first nanodiamond-enhanced 3D printing filaments, which went on the market in September. Now the company has joined Ultimaker as a partner in its Material Alliance Program. Together, the two will offer end-users simple one click downloads of Tiamet’s ULTRA Diamond material profile, which is now available on Ultimaker’s Cura software. This collaboration is formally backed by Tiamet’s manufacturing partner Mitsubishi Chemical Performance Polymers (MCPP Netherlands).

Reid Larson, the Director and Co-Founder of Tiamet 3D, told us about some of the highlighted specs of its ULTRA Diamond material, including no additional nozzle wear, 6300 mpa stiffness, low moisture absorption and friction, improved thermal conductivity, and twice “the temperature resistance of normal PLA, Annealed goes to 125C HDT.” You can purchase one kg of ULTRA Diamond filament for €59.

Sciaky Increasing Sales Efforts Through New Agreement

In an effort to increase the sales efforts of its Electron Beam Additive Manufacturing (EBAM) solutions in Australia, the Middle East, and New Zealand, Sciaky, Inc. has entered into an agreement with KTM Consultants, founded by metallurgist Trent Mackenzie in 2015. In terms of sheer work envelope, Sciaky’s massive EBAM systems are the industry’s most widely scalable metal 3D printing solution, able to produce parts ranging from 8 inches to 19 feet at gross deposition rates of up to 25 lbs of metal an hour. Additionally, its Interlayer Real-time Imaging and Sensing System (IRISS) is the metal 3D printing market’s only real-time adaptive control system capable of sensing and digitally self-adjusting its deposition.

“I was immediately drawn to Sciaky’s EBAM technology because of its unique and robust capabilities. Industrial manufacturers of large metal parts need to explore the significant advantages that technologies like EBAM offer. It is truly a game-changer,” said Mackenzie.

Xometry Announces New Industry Certifications

Digital manufacturing marketplace Xometry announced that it has just received ISO 9001:2015 and AS9100D certifications – some of the most rigorous, widely-recognized quality management designations in the industry. ISO 9001 helps organizations meet the needs and expectations of their customers in terms of quality management, while AS9100 meets customer demands in the exacting aerospace and defense industries. The company went through a major audit as part of the process, and its achievement definitely reflects how committed Xometry is to providing quality.

“We are thrilled to receive this designation. Our team members have a passion for providing great customer service while following the disciplines that give our customers peace of mind regarding on-time delivery, quality, and continuous improvement. It is yet another step towards achieving industry “best in class” status and being able to meet the expanded needs of our customers,” stated Xometry COO Peter Goguen.

nScrypt Develops Proprietary Method for 3D Printing Titanium

nScrypt 3D printed titanium gear, dogbone, and block

Florida manufacturer nScrypt, which develops high-precision Micro-Dispensing and Direct Digital Manufacturing equipment and solutions, is now focusing on repeatable 3D printing of metals for the medical, defense, and aerospace industries. The company has created a proprietary method for 3D printing titanium parts, which tests have shown display densities comparable to wrought parts. This method could easily work with other metals as well, such as copper, Inconel, and stainless steel, and nScrypt’s Factory in a Tool (FiT) systems can finish or polish areas with high tolerance features using its integrated precision nMill milling head. nScrypt’s Brandon Dickerson told us that the company expects to release more details on this later in 2019.

“The parts were printed with our SmartPump™ Micro-Dispensing tool head, which runs on any of our systems,” Dickerson told 3DPrint.com. “The parts shown in the photos were printed on our DDM (Direct Digital Manufacturing) system, also known as our Factory in a Tool (FiT) system, which can run 5 tool heads at the same time, including our Micro-Dispensing, Material Extrusion, micro-milling, and pick-and-place tool heads.  The parts were sintered after the build and the current densities are in the high 90% range.  We expect our system to appeal to customers who want to do Direct Digital Manufacturing and need strong metal parts, but cannot build them with a powder bed system (for example, if the geometry would trap powder inside) or prefer not to use a powder bed system (for example, if they want a cleaner system).”

Zurich Opera House 3D Printing Props with German RepRap

Finished tutu for “The Nutcracker”, which was produced with the help of the x400 3D printer

Switzerland’s largest cultural institution, the Zurich Opera House, puts on over 300 performances a year, but the behind-the-scenes magic happens in the studios and workshops, where the props and costumes are made. The opera house uses the x400 3D printer from German RepRap, with assistance from Swiss reseller KVT- Fastening, to support its creative work by fabricating props and molds. This affords the institution more creativity and flexibility, as they can design objects to their exacting needs in 3D modeling programs, which also helps save on time and money. The opera house currently uses PLA, which is easy to handle, offers a variety of colors, and is flame retardant – very important in a theatrical setting.

“Often, the wishes and ideas of costume and stage designers are very diverse and sometimes extraordinary. It often happens that props are not available in the way designers have it in their minds. This is where the 3D printer is perfect for,” said Andreas Gatzka, director of theater sculpture at the Zurich Opera House.

“There are a lot of great benefits. Special wishes of stage and costume designers can be realized quickly as well as a short-term change of the objects, for example larger, smaller, longer, shorter, or whatever is needed.”

3D Printed Art Collection

Artist Andrea Salvatori 3D printed the eye-catching pieces for his new collection, titled Ikebana Rock’n’Roll, using the Delta WASP 40100 Clay 3D printer – designed by WASP to be used by ceramic and clay artists. The collection just opened on stage at THE POOL NYC in Milan last week, and will be available to view until May 31st. With these 3D printed vases, Salvatori wanted to use “a miscellany of ceramic insertions” to mess with the high quality shapes 3D printing can achieve by adding asymmetry.

“The process of depositing the material and setting the spheres is a central theme in the Ikebana Rock’n’Roll collection, to the point of convincing Salvatori to name the works “Composition 40100”, as if they originated from a musical dialogue of the most varied tones. The artist upsets the algorithm reiterated slavishly by the machine with imperfect musical accents, the result from time to time of spontaneous actions and reasoned processes,” WASP wrote in a blog post.

“The ikebanes, proposed by Andrea Salvatori in the exhibition, transcend the experimental limits of an abstract investigation, representing a concrete territory in which 3D printing and ceramic art co-exist synergistically. The Master challenges the confrontation with the public, becoming also in this sector, precursor of a new genre in which WASP feels itself fully represented.”

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Recycled Content of Filamentive’s 3D Printing Filaments in Accordance with ISO 14021 Standard

According to UK-based 3D printing material startup Filamentive, 90% of all the plastic used in the world comes from non-renewable sources, which means there’s definitely a major environmental need for recycled 3D printing filament. That’s why Ravi Toor, the startup’s founder and director, decided to launch Filamentive back in 2015, with support from the University of Leeds.

Toor realized that the 3D printing materials market needed to change, and put his environment-based degree, and experience running a 3D printing business, to the test. He founded the startup in order to offer more sustainable filament that can address both environmental impact and the need for high quality materials at the same time.

“As 3D printing becomes more popular, plastic production and consumption will increase, causing many environmental impacts,” the startup notes on its website. “Filamentive was set-up to address the environmental concerns in 3D printing – committed to using recycled materials where possible, without compromising quality.

Filamentive is an ethical brand, committed to both social and environmental sustainability, which is why it is so proud to announce the news that the recycled content of all of its 3D printing filament products are now in accordance with the ISO 14021 standard.

Toor said, “It is becoming evident that all consumers – from hobbyists to large businesses – are becoming increasingly environmentally-aware and so we will continue to set high targets for recycled content and the recyclability of our packaging.”

The Filamentive 3D printing material products listed below have all been evaluated by the International Organization of Standards (ISO) according to BS EN ISO 14021:2016 – Environmental labels and declarations — Self-declared environmental claims (Type II environmental labelling).

Filamentive has responded to the ever-growing issue of harmful waste plastic, and the rise of plastic usage due to the 3D printing industry, by remaining steadfast in its commitment to use a higher percentage of recycled materials in all of the products it manufactures and sells. In addition, the West Yorkshire startup is committed to creating recyclable spools and packaging, thanks in large part to the empty spool return initiative it launched in 2017.

“Due to FDM/FFF 3D printers using plastic materials as feedstock, unfortunately as 3D printing becomes more popular, plastic production and consumption will increase, causing the industry to exacerbate the global problem of plastic. Filamentive specialise in sustainable 3D printing filament materials. The company was founded to address to the environmental need to use more recycled plastics in 3D printing, and also alleviate market concerns over quality and long term sustainability,” Toor stated.

While 3D printing is actually far less wasteful than more traditional methods of subtractive manufacturing, such as CNC machining, using plastic as a feedstock could actually, according to the startup, “exacerbate the global plastic epidemic.”

Thankfully, there are many initiatives around the world that are set on using 3D printing to lower the amount of plastic that we waste, by making things like prosthetic limbs, furniture, shoes, and filament out of the used material. Filamentive is obviously focusing on the latter, and was also founded in order to challenge the common thought that products made from recycled materials are somehow of lesser quality.

The startup knows that high quality prints can only come from high quality filament, which is why it has committed itself to “strict waste selection and manufacturing procedures” so the 3D printing performance of its users isn’t impacted. The news that its 3D printing filaments are now in accordance with the ISO 14021 standard will only serve to help Filamentive continue its mission.

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[Source/Images: Filamentive]

Spare Parts 3D and DNV GL collaborate on 3D printing maritime standard

Singapore 3D printing service bureau Spare Parts 3D has joined a DNV GL Joint Industry Project (JIP) for additive manufacturing. Together, Spare Parts 3D and the global quality assurance and risk assessment company will work on standard procedure for integrating 3D printing within marine, offshore, oil and gas industries. “We see a fantastic opportunity in collaborating […]

America Makes and ANSI Publish Latest Version of Standardization Roadmap for Additive Manufacturing

America Makes, the national accelerator for additive manufacturing and 3D printing based in Youngstown, Ohio, began working with the American National Standards Institute (ANSI), a private non-profit organization, back in early 2016 to develop standards and specifications for the rapidly evolving 3D printing industry. Together, they formed a regulatory institution for the industry, called the America Makes and ANSI Additive Manufacturing Standardization Collaborative (AMSC), and in an effort to facilitate industry growth, immediately got to work developing a roadmap that could be used to identify necessary additive manufacturing standards.

The AMSC was specifically chartered to coordinate and speed up the development of industry-wide additive manufacturing standards that are consistent with stakeholders’ needs, along with setting up a possible approach to the future development process. Four working groups in the areas of design, maintenance, process and materials, and qualification and certification began working, and in December of that same year, the AMSC released the preliminary final draft of its Standardization Roadmap for Additive Manufacturing (Version 1.0) to the public for review and comment.

The completed roadmap was published last February, naming 89 ‘gaps’ – 19 of which were labeled high priority – where no standard or specification had been previously published for a specific industry need. Phase 2 of the project began not long after, and just a few months ago, the AMSC released its preliminary final draft of the Standardization Roadmap for Additive Manufacturing (Version 2.0).

The AMSC released the 260-page draft in order to receive public review and comments, and planned for its final publication this June. About 320 individuals, from 175 different public and private sector organizations, supported the development of this second document version.

This week, the group, which receives major funding from the US Department of Defense (DoD), has announced the publication of its completed Standardization Roadmap for Additive Manufacturing (Version 2.0), which is available for download here.

Jim Williams, the President of All Points Additive and Chair of the AMSC, said, “It’s been a privilege to be involved with the committed group of professionals who make up the AMSC and I want to thank all of them who contributed to this undertaking.”

This latest version of the AMSC roadmap offers a description of the existing additive manufacturing standardization landscape, and also lists progress updates on the gaps identified in the first version, many of which have been, as America Makes puts it, “substantially revised.” A total of five gaps have been withdrawn.

Rob Gorham, Executive Director of America Makes, which is driven by the National Center for Defense Manufacturing and Machining (NCDMM), said, “We are extraordinarily pleased at the AMSC’s continued progress to define a coherent set of additive manufacturing standards and specifications that will benefit the industry.”

V2 of the roadmap has identified 93 gaps, of which 18 are listed as high priority, where no specifications or standards have been published to address an industry need. These new gaps include a lot about polymers, including topics such as laser-based additive repair, the use of recycled polymer precursor materials, NDE of polymers and other non-metallic materials, and heat treatment polymers. In a total of 65 of these gaps, the document lists additional pre-standardization R&D needs.

Joe Bhatia, President and CEO of ANSI, said, “Coordination of standards development activity in emerging technology areas is something that ANSI excels at, and we have been very pleased to partner with America Makes to define the standards needed to help grow the additive manufacturing industry.”

The Standardization Roadmap for Additive Manufacturing (Version 2.0) considers the entire life cycle of a 3D printed part in its standards, all the way from the design and selection of the materials and process through production, post-processing, finished material properties, testing, qualification, and even maintenance post-print.

The document reads, “As with the earlier version of this document, the hope is that the roadmap will be broadly adopted by the standards community and that it will facilitate a more coherent and coordinated approach to the future development of standards and specifications for additive manufacturing.

“To that end, it is envisioned that the roadmap will continue to be promoted in the coming year. The roadmap may be updated in the future to assess progress on its implementation and to identify emerging issues that require further discussion.”

This latest roadmap version is supplemented by a listing of standards, titled the AMSC Standards Landscape, which are either peripherally or directly related to the issues laid out in the document. Both this document, Version 2.0 of the roadmap, and additional information are available on the AMSC website.

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Titomic and Fincantieri Australia Sign Material Science Testing Agreement for Kinetic Fusion 3D Printing

3D printing company Titomic, headquartered in Melbourne, Australia and well-known for its innovative Kinetic Fusion technology, has recently been announcing multiple new collaborations, including agreements with a golf company and a mining and oil & gas engineering services company. Last month, the company announced a Memorandum of Understanding (MOU) with the Australian division of Italy-based Fincantieri, one of the largest shipbuilding groups in the world; now, the two are expanding their partnership with the signing of a Material Science Testing (MST) agreement.

“The activities between Fincantieri and Titomic evaluate the benefits of applying the proprietary Titomic Kinetic Fusion technology to manufacture mechanical components for Naval and Merchant Ships,” said Dario Deste, the Chairman of Fincantieri Australia. “With over 100 ships on order around the world, Fincantieri has the size and strength to bring new technology to market.”

This MST agreement is the first step in the plan to evaluate Titomic’s proprietary Kinetic Fusion process, and see if it has the potential to augment the manufacturing activities currently being used in Fincantieri’s shipbuilding projects.

This is Titomic’s first MST agreement with Fincantieri, which has 20 shipyards across four continents, and it calls for the comprehensive testing of an alloy, specified by the shipbuilder, in accordance with the International Standards of ASTM, in order to attain the desired chemical and mechanical properties. The test capabilities will include chemistry analysis, hardness, porosity, and strength.

“We are pleased to kick off this first project with Fincantieri as part of our MoU,” said Jeff Lang, Titomic’s CTO. “We will be producing test samples at our new state of the art facility in Melbourne in order to conduct the stringent tests required. This is the first step towards manufacturing large marine parts on our metal 3D printers of limitless scale.”

The outcome of these tests will provide important technical information on the durability, cost efficiencies, material properties, performance, and strength of Titomic’s Kinetic Fusion process, which can 3D print complex metal parts without any size or shape constraints. The technology can also join dissimilar metals and composites in a structure for engineered properties, as well as create stronger structures without any bending, folding, or welding, and will hopefully help bring important shipbuilding jobs back to the country.

“Titomic’s technology combined with Fincantieri’s technology transfer program to Australia creates the potential to return Australia’s capability in mechanical componentry,” said Sean Costello, the Director at Fincantieri Australia. “Our aim is to return high-value jobs to Australia, reduce costs and become sovereign as a shipbuilding nation.”

Fincantieri, one of the shortlisted bidders for Australia’s Future Frigates SEA 5000 program, has built over 7,000 vessels in its more than 230 years of existence, and also maintains and refurbishes cruise ships, which is an international industry growing in leaps and bounds.

The analysis of the Kinetic Fusion tests that will be carried out as part of the MST agreement between Titomic and Fincantieri will also take into account the Australian capabilities for manufacturing processes, in addition to redesigning components so Titomic’s process can be used to help enhance material characteristics.

Riva Trigoso Shipyard [Image: Fincantieri]

As an additional part of the MOU the two companies signed in May, members of Titomic’s technology and operational team recently visited Fincantieri’s Riva Trigoso Shipyard in Italy, in order to gain a more complete understanding of the company’s mechanical components. This marks the first phase of a marine technology transfer to Australia.

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