BASF and Photocentric Launch Materials for Visible Light 3D Printing

BASF’s 3D printing unit, Forward AM, has advanced its partnership with Photocentric to develop and launch a materials portfolio specifically tailored for the LCD-screen based daylight 3D printers from Photocentric. The partnership combines the latest materials and 3D printing technology, improves the quality and efficiency in 3D printing components, and aims to further enable the industrialization of the additive manufacturing industry.

“From the very beginning of our cooperation, together we have aimed to extend the possibilities of advanced photopolymer solutions to address the enormous spectrum of applications opened up by the outstanding performance of this Additive Manufacturing technology. We believe the combination of the expertise gained through decades of BASF research into 3D printing materials, our unique material portfolio, and Photocentric’s remarkable printer technology, genuinely has potential to enable cost competitive parts printing and thus make mass-manufacturing of functional end-use parts a reality,” explains François Minec, Managing Director BASF 3D Printing Solutions.

“The new chemistries we have harnessed for our product offering enable us to meet our customers’ very high mechanical performance demands and realize their mass scale applications. At the same time we are intentionally offering industry-disruptive prices on formulated bulk resin to the market: Jointly we want to move the Additive Manufacturing business towards higher productivity and lower prices per printed part,” adds Dr. Piotr Bazula, Global Product and New Business Development Manager Liquid Formulation Solutions, BASF 3D Printing Solutions.

The two companies had been collaborating on optimizing photopolymer resins and printer parameters, and the next step has been to go to market together with a range of high performance photopolymers: ‘Ultracur3D Powered by Photocentric’. For BASF, this is another specialized application for its Ultracur range of materials, which can be applied to DLP, LCD and SLA based 3D printing technologies.

“Photocentric is deepening its partnership with BASF to facilitate the custom mass manufacture of components in a wide variety of industries. Together we have created a unique combination of software, hardware and chemistry that removes obstacles to using Additive Manufacturing in mass production. Working with Forward AM, we have developed a portfolio of products that delivers the required functional properties perfectly, enables high-resolution mass manufacture, and thereby adds real customer value,” says Paul Holt, Managing Director, Photocentric Ltd.

“This extended range of high performance materials now allows our customers to take full advantage of the large build volume, speed and reliability of Photocentric printers, to move towards the cost-effective, large-scale production of end-use parts,” comments Sally Tipping, Sales Director, Photocentric Ltd.

Image Courtesy of Photocentric

Ultracur3D EPD 1006 Powered by Photocentric will be the first in an initial set of ten products specifically developed for LCD daylight technology, and the partnership will look to expand offerings within the portfolio progressively.

BASF Ultracur material used in the LC Magna. Image Courtesy of Photocentric.

Photocentric, founded in 2002 and headquartered in the UK, has disrupted the vat photopolymerization 3D printing market with its Liquid Crystal 3D printers and material solutions that rely on LCD-screens (using visible or low light spectrum) to cure special photopolymers to print high quality parts, that significantly improve the speed and cost efficiency of 3D printing production, particularly in digital dentistry.

Video courtesy of Photocentric

The polymer market is set to generate $11.7 billion in 2020, as per SmarTech’s “Polymer Additive Manufacturing Markets and Applications: 2020-2029” report, and BASF, a leading polyurethane manufacturer and the world’s largest chemical company (by revenue), has been expanding its presence in the 3D printing industry, to include specialized materials providers, hardware and software providers, as well as service bureaus.

In 2019, BASF had introduced its new 3D printing brand ‘ForwardAM’ and, since then, has engaged in a number of partnerships, investments and acquisitions in the 3D printing ecosystem to expand its presence and offerings in the industrial AM market. The company acquired Sculpteo, partnered with Shapeways to combine the product creation platform’s proprietary technology with the range of additive materials from ForwardAM via a co-branded website; teamed with HP to develop materials for the Multi-Jet Fusion 3D printing platform, with Impossible Objects in its composite sheet layering technology, and with Origin and ECCO for footwear production; invested in Materialise for materials and software; invested in and partnered with PrismLab in the Asian market, with Essentium for Ultrafuse filaments for high-speed extrusion printing, as well as with Owens Corning for glass-fiber reinforced filament materials.

The post BASF and Photocentric Launch Materials for Visible Light 3D Printing appeared first on 3DPrint.com | The Voice of 3D Printing / Additive Manufacturing.

Photocentric releases LC Magna large-format LCD 3D printer

Award-winning LCD 3D printer and materials manufacturer Photocentric has introduced a new system: the Liquid Crystal (LC) Magna. The LC Magna is the second largest LCD 3D printer from Photocentric operating a build volume of 510mm x 280mm x 350mm. According to Sally Tipping, Sales Director at Photocentric, the large build “sets new standards, making [the LC Magna] […]

3D Printing News Briefs: November 13, 2018

We should really call today’s 3D Printing News Briefs the formnext 2018 Briefs, as announcements from the show are numerous this week. EnvisionTEC, XYZprinting, BASF, and DSM all introduced new 3D printing materials at the event in Frankfurt today, and in the only news not related to formnext, Imerys Ceramics has announced a new range of ceramic feedstocks.

EnvisionTEC Debuting First 4K 3D Printing System

At formnext, 3D printer manufacturer EnvisionTEC debuted the industry’s first DLP-based 3D printer that uses a true 4K projector with UV optics tuned to the 385 nm wavelength. Available in three production-ready variations, with a gray body and a 2560 x 1600 pixel projector resolution, the Perfactory P4K 3D printer delivers highly accurate parts with an ultra-smooth surface finish. Additionally, the Perfactory P4K, has access to the rest of the Perfactory line’s versatile materials portfolio for production capacity.

“The P4K is the highest resolution advanced DLP printer with the largest build envelope and deploys artificial intelligence in pixel modulation to deliver the highest accuracy parts with the smoothest available surface finish in the 3D printing space. This will deliver the next level of production-grade 3D printing solutions,” said Al Siblani, the CEO of EnvisionTEC.

The new Perfactory P4K will be on display at formnext all week.

XYZprinting Introducing New 3D Printing Materials

Another company introducing new materials at formnext this week is desktop 3D printing brand XYZprinting. In order to expand the capabilities of both domestic and professional grade 3D printers, the company is launching a new antibacterial PLA material, along with copper metallic PLA and Carbon PLA materials. The first of these can destroy up to 99% of bacteria, including E. coli and Staphylococcus aureus, and comes in four colors: white, red, yellow and neon green.

The copper metallic PLA, made of 65% copper powder, is a good alternative for hobbyists when it comes to sculpting metal for ornamental models. The material is being launched in conjunction with XYZprinting’s new nozzle, made of carbon hardened steel. Finally, the new Carbon PLA, which is also compatible with this new nozzle, is made of 10% carbon fiber, and its matte finish is ideal for showing off fine details. You can learn more about these new materials at XYZprinting’s booth D10 in Hall 3.1, where it will also be exhibiting its latest 3D printer, the da Vinci Color AiO, with a 3D scanner and optional laser engraver.

BASF 3D Printing Solutions Presents New Products at formnext

Germany-based BASF 3D Printing Solutions GmbH (B3DPS), a 100% subsidiary of BASF New Business GmbH, is also at formnext this week, to introduce several new materials for photopolymer and laser sintering methods, in addition to announcing some new partnerships and alliances. First, B3DPS is introducing flame-resistant Ultrasint Polyamide PA6 Black FR, Ultrasint PA6 Black LM X085, which is suitable for most current SLS 3D printers, and Ultrasint PP, a polypropylene with great plasticity, low moisture uptake, and resistance to liquids and gases. Additionally, B3DPS has also grouped its photopolymer materials under the new Ultracur3D brand name.

András Marton, Senior Business Development Manager at B3DPS, said, “Our Ultracur3D portfolio enables us to offer customers various UV-curable materials for 3D printing that provide far better mechanical properties and higher long-term stability than most available materials.

“These materials have been developed for functional components that are subject to high stress.”

The subsidiary also announced that it’s partnering with California company Origin and 3D printer manufacturer Photocentric to develop photopolymers and photopolymer 3D printing processes, and working with Chinese 3D printer manufacturer Xunshi Technology, which operates in the US under the name SprintRay, to open up new applications for the Ultracur3D range. Additionally, B3DPS subsidiary Innofil3D is partnering with Jet-Mate Technology in China and US-based M. Holland to distribute plastic filaments. Visit B3DPS at formnext this week at booth F20 in Hall 3.1.

DSM Announces 3D Printing Product Launches

Vent cover used for PIV windtunnel testing, printed in Somos PerFORM Reflect

In today’s final formnext news, science-based company DSM has unveiled two new high-performance materials for 3D printing structural parts. Somos PerFORM Reflect is a groundbreaking new stereolithography material for wind tunnel testing with PIV (Particle Imaging Velocimetry), and saves more than 30% post treatment cost by eliminating the need to apply PIV coatings to printed parts. In addition to helping customers conduct iterations and collect data more quickly, the resin could actually help break speed records for wind tunnel testing.

“Speed is crucial, whether in automotive, aerospace or other transportation design. Eliminating the need to apply PIV coatings is a major breakthrough for customers who are using PIV wind tunnel testing. It allows them to speed up their aerodynamic design optimizations. We are thrilled that our strategy of focusing on helping customers create their applications have enabled us to deliver such tremendous value. Overnight, Somos® PerFORM Reflect will not just set new speed records but new industry standards,” said Hugo da Silva, Vice President of Additive Manufacturing at DSM.

The company’s second new material is the thermoplastic copolyester (TPC) Arnitel ID2060 HT, which is perfect for the FDM 3D printing of structural parts for automotive applications. The material features a balance of prolonged high temperature resistance, flexibility, and chemical resistance against exhaust gas recirculation (EGR) condensate.

Imerys Ceramics Introduces EZ Print 3D Range of Ceramic Feedstocks

As part of the Imerys group, Imerys Ceramics designs, produces, and markets high-performance mineral solutions for the ceramic industries, and is making ceramic 3D printing easy with its new, unique range of ceramic materials called EZ Print 3D.

EZ Print 3D is available as a plug & play cartridge, so users can enjoy efficiency and ease of use when it comes to 3D printing. The materials are also available as a “ready to fill” ceramic feedstock, and have been tested on several 3D printers currently on the market. EZ Print 3D has a low firing temperature of 1220°C that’s compatible with most kiln temperature limits, and the genuine low porosity (<0,5%) of a porcelain. The technology is perfect for tableware and giftware applications, and the company plans to expand EZ Print 3D accordingly as 3D printing adoption grows. Imerys Ceramics also provides technical support and a dedicated team that’s competent in 3D printing to help customers.

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