Tesla Cybertruck Ornament via @desktopmakes

Desktop Makes shared on YouTube:

3 Essential Fusion 360 3D Printing Tips

The 3D Print tool, Align tool, Scale tool, Center of Mass tool, and a discussions on overhangs and supports are a few of the concepts we cover in this Fusion 360 tutorial.

Quickly get up and going with Fusion 360 and on your way to creating your own models with my free Fusion 360 Quick Start Guide
https://desktopmakes.lpages.co/qsg-youtube/

Get the Cybertruck 3D Model
https://www.thingiverse.com/thing:4032850

In this video we use Fusion 360 to create a 3D printable Tesla Cybertruck Christmas Ornament. In my last video I showed how I modeled the Tesla Cybertruck but that design wasn’t 3D print friendly. So in this video I go through some tips in Fusion 360 on using certain tools to prepare your models for 3D printing. Enjoy!


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Every Thursday is #3dthursday here at Adafruit! The DIY 3D printing community has passion and dedication for making solid objects from digital models. Recently, we have noticed electronics projects integrated with 3D printed enclosures, brackets, and sculptures, so each Thursday we celebrate and highlight these bold pioneers!

Have you considered building a 3D project around an Arduino or other microcontroller? How about printing a bracket to mount your Raspberry Pi to the back of your HD monitor? And don’t forget the countless LED projects that are possible when you are modeling your projects in 3D!

The Adafruit Learning System has dozens of great tools to get you well on your way to creating incredible works of engineering, interactive art, and design with your 3D printer! If you’ve made a cool project that combines 3D printing and electronics, be sure to let us know, and we’ll feature it here!

Silk Fibroin-Reinforced PLA to Make 3D Printed Interlocking Nail for Fracture Healing

A diaphyseal fracture is a common break that occurs along the shaft of a long bone, like the femur, and can be treated with interlocking nails, which are inserted in the bone and transfixed by screws at the ends. But these eventually need to be removed because of complications that can occur when the nails have been implanted for a long time, such as materials like stainless steel not providing a good biological environment for cells.

Researchers S. PitjamitK. ThunsiriW. Nakkiew, and P. Pothacharoen from the Chiang Mai University in Thailand published a paper, titled “Preparation and characterization of silk fibroin from four different species of Thai-local silk cocoon for Bone implanted applications,” about their work using PLA, reinforced with locally sourced silk fibroin material, to 3D print a biocomposite interlocking nail.

Silk may look and feel soft, but the protein fiber is made of 75% biocompatible fibroin, a strong, insoluble material that has multiple applications in the medical field, including sutures, wound healing, and tissue engineering.

“Previous studies have proved that fibroin has good biological and mechanical properties such as biocompatibility, biodegradability, water permeability, non-cytotoxicity and the strength and resiliency of silk fibers,” the researchers wrote. “Silk fibers has an ultimate tensile strength 740 MPa while collagen and polylactic acid has an ultimate tensile strength only 0.9 to 7.4 and 28 to 50 MPa, respectively.”

The team chose four species of local Thai Bombyx mori silk cocoons from which to extract silk fibroin: Nangnoi Srisaket-I (NN), Nanglai (NL), Luang Saraburi (LS), and J108. They cut the cocoons into small pieces, which were then degummed, rinsed, and dried for 24 hours, before being dissolved in a solvent.

The resulting solution was soaked in DI water for three days, with the water changed daily, and then the dialyzed silk solution was filtered and frozen. Finally, in order to create sponges, the frozen solution was lyophilized (freeze-dried).

“After the extraction, fibroins of each silk cocoon species were characterized and compared the physical property by using Scanning Electron Microscopy (SEM), Energy Dispersive X-ray (EDS) and Fourier Transform Infrared Spectroscopy (FT-IR),” the researchers wrote. “Then, the biological test was performed on cell viability and cytotoxicity with human fetal osteoblast cell line.”

The researchers investigated the “conformations of fibroin protein in regenerated each silk scaffolds” using FTIR spectroscopy, and each species showed typical random coil structures and Beta-sheet structures. SEM and EDS tests showed that each of the silk fibroin species had interconnected pores, at an average size of 10-60 microns.

“As shown in Figure 4, silk fibroin weight percentage consist of Carbon (C), Nitrogen (N) and Oxygen (O) element only which symbolize the proteinaceous compounds originating from Silk Bombyx mori,” the team wrote.

Finally, an Alamar blue assay was performed on the four species of silk fibroin solutions, in order to observe cell viability and confirm that they weren’t toxic.

“The comparison of each silk species with control presented that cell viability percentage all scaffolds were not significantly the control (p-value> 0.05) as shown in Figure 5,” the researchers stated.

The results of this test showed that they all had non-cytotoxicity, which means they can be safely used in animal and human bodies.

“The best silk species from biological performance will be used to reinforce PLA interlocking nails using 3DP process in the future study,” the team concluded. “From the result, all of local silk cocoons species present non-cytotoxicity ability which can be used in human or animal body without endangerment. For future work, bio-composite filament for 3DP from silk fibroin reinforcing PLA will be tested and observed the other abilities such as cell proliferation ability, mechanical properties and printing morphology.”

Discuss this research and other 3D printing topics at 3DPrintBoard.com or share your thoughts in the Facebook comments below.

The post Silk Fibroin-Reinforced PLA to Make 3D Printed Interlocking Nail for Fracture Healing appeared first on 3DPrint.com | The Voice of 3D Printing / Additive Manufacturing.

3D Printing Better Antennas for Millimeter-Wave Multi-Beam Applications

In the recently published ‘A 3D Printed Compact High-Efficiency Magneto-Electric Dipole Antenna Sub-Array for Millimeter-Wave Multi-Beam Applications,’ authors Liyue Zhao, Yujian Li, and Junhong Wang—all from Institute of Lightwave Technology, Beijing Jiaotong University—explore the fabrication of a new 3D printed 2 × 2 multi-beam magneto-electric (ME) dipole metallic antenna subarray. In this study, the authors proposed a topology of a beamforming network, comprised of four 3-dB couplers that are filled with air.

Antennas are significant to many applications around the globe today, but specifically to the arena of mobile communications. Many different types of hardware and power consumption are cost-prohibitive though on the larger scale, as each element must be connected with a radio frequency (RF) chain; however, hybrid analog and digital beamforming are promising for decreasing the amount of RF chains. Passive multi-beam antennas are becoming more popular also as they operate at the millimeter wave and are also affordable to create. The authors point out that beamforming networks are restricted in some cases, and also have other common issues:

“Recently, several modified beam-forming methods based on the multi-layered substrate-integrated geometries have been investigated to increase the array size and to enhance the achievable number of radiation beams,” said the authors. Unfortunately, due to the existence of the dielectric loss, the insertion loss of the substrate-integrated beamforming networks increased significantly with the size of the array. As a result, the reported multi-beam arrays suffered from a low radiation efficiency. In addition, the beamforming network with a size not larger than the radiating aperture was still not easy to fulfill, especially for the array with the two-dimensional multi-beam radiation.”

Ultimately, 3D printing offers new options—and benefits for fabrication of antennas. While bandwidth and high gain features have been created though at both the microwave and millimeter-wave frequencies, millimeter-wave multi-beam antenna array has ‘seldom’ been touched on in research.

Topology of the proposed beamforming network feeding the two-dimensional multi-beam ME-dipole subarray.

For this study, the researchers suggest a 2×2 two-dimensional multi-beam subarray, with four 3-dB couples. This topology offsets challenges with the multi-layers planar geometry, and allows for compact size. Also, with two sets of couplers at the same height, the beamforming network size is shortened also—when compared to more basic topologies. The metallic 2×2 ME-dipole antenna array is made up of four planar metal patches which work together as a set of electric dipoles. The ground plane relates to the four vertical walls in an L-shape.

Geometry of the 2×2 ME-dipole array with the tapered waveguide connections. (a) Perspective view, (b) top view, (c) perspective view of the tapered waveguide connections.

Dimensions of the Proposed 2×2 ME-Dipole Antenna Array With the Tapered Waveguide Connections (Units: mm)

The research team created a prototype via metal 3D printing with aluminum alloy AlSi10Mg powder.

“In terms of the bandwidth, due to the wideband performance of the aperture-coupled ME-dipole elements, the operating bandwidth of about 20% can be achieved by the array in and this work, which has superiority in comparison with the counterparts in [12] and [23]. More importantly, as the dielectric loss is prevented completely in the proposed beamforming network composed of the air-filled waveguides, a remarkable improvement in the radiation efficiency can be observed in this work. As a result, the 3D printed multi-beam subarray has the gain of about 1 dB higher than the reported results,” concluded the researchers.

“The proposed 3D printed multi-beam subarray can be utilized for designing the sub-array level beam tuning array with a large size, which is valuable to the millimeter-wave multiple-input multiple-output applications.”

The technology of 3D printing has been associated with many different innovations regarding the design of antennas, from the nanoantenna to those created for SAR systems, and so much more. What do you think of this news? Let us know your thoughts! Join the discussion of this and other 3D printing topics at 3DPrintBoard.com.

Photograph of the prototype of the proposed 3D printed 2×2 multi-beam subarray.

[Source / Images: ‘A 3D Printed Compact High-Efficiency Magneto-Electric Dipole Antenna Sub-Array for Millimeter-Wave Multi-Beam Applications’]

The post 3D Printing Better Antennas for Millimeter-Wave Multi-Beam Applications appeared first on 3DPrint.com | The Voice of 3D Printing / Additive Manufacturing.

Oakley selects HP 3D printing as prototyping partner for sports equipment

Global information technology company HP has partnered with Oakley, a California-based sports brand, to create 3D printed prototypes and functional parts across Oakley’s portfolio of products. Using Multi Jet Fusion, Oakley is reducing the product development stages of its eyewear selection as well as other athletic equipment. Nicolas Garfias, Head of Design at Oakley, explained: […]

3D Printing News Sliced: Dr. Hans Langer, Cuttlefish, RIZE, Senvol, Henkel, Open Bionics

The 3D Printing Industry news digest offers a summary of the latest partnerships, award presentations, software updates, material releases and applications from across the sector. In this update, we have snippets featuring Dr. Hans Langer, Mimaki, Velo3D, Dassault Systèmes, bionics hands, 3D printed lampshades, automotive repair and more. Dr. Hans Langer achieves esteemed AMUG recognition  3D […]

Stratasys appoints Yoav Zeif as new CEO

Leading 3D printer OEM Stratasys has appointed Yoav Zeif as its new Chief Executive Officer, effective February 18, 2020. The company’s current interim CEO Elchanan Jaglom will continue in his role as Chairman. “Stratasys has led the expansion of the 3D printing industry for more than three decades, but the potential impact of this transformative […]

Interview with Jason Chuen: Shaping Australia’s Medical 3D Printing Environment

In Australia, vascular surgeon, Jason Chuen understands that 3D printing is the exciting next step in personalized medicine, which is why he uses 3D scans and 3D printing to deliver anatomical models. During an interview with 3DPrint.com, Chuen, who is also the Director of Vascular Surgery at Austin Health and Austin Health’s 3D Medical Printing Laboratory (3D Med Lab), suggested that “there is a lot of interest because the field of 3D printing in medicine is growing; we are seeing the doctors and researchers involved more than ever, as well as more application development originating from clinicians.”

At The University of Melbourne, in Australia, the 3D Med Lab supports 3D printing for clinical applications and runs an active research program exploring how it can be used for teaching, procedural simulation, patient education, surgical planning, and prosthetic implants. The first facility of its kind in Australia, 3D Med Lab, frequently prints models of diseased aortas to perform a “practice-run” of surgery. What makes this lab unique is that it is hospital-based, and works with many different specialties. Chuen has been looking into the landscape of medical 3D printing for many years and earlier this month along with his colleague Jasamine Coles-Black, a Doctor and Vascular Researcher at the Department of Vascular Surgery at Austin Health and the 3D Med Lab, organized the fifth annual 3D Med Australia Conference, which he claims is the only meeting of its kind in Australasia, with only one or two more around the world of a similar nature, like Materialise‘s medical 3D printing meetup in Belgium.

Normal anatomical branches on an abdominal aortic model 3D printed on MakerBot Replicator 2X FDM

Chuen and Coles-Black even begun printing out copies of patient kidneys to help surgeons at Austin Health plan the removal of kidney tumors. Moreover, Chuen understands that the immediate challenge in medical 3D printing is ensuring that medical professionals themselves are up to speed with the technology because it is their clinical experience that will drive new applications and projects. 

During our interview, Chuen asserted that the conference has once again proved that Australia is leading the way with cross institution development cooperations, ethical issues surrounding 3D printing and he looks forward to many exciting possibilities of the technology for the future.

Why was the 3D Med Conference so important to the region?

We noticed there were a lot of groups that existed previously that didn’t know about each other and the meeting has become a really good focal point for people to find out about what others are researching and selling. So rather than working on their own and almost in secret, they can join together and create projects that cross different institutions, specialties and disciplines. During the conference, at every corner I encountered groups of people from different universities and cities gathering to hatch a project, proving that there was a very cooperative atmosphere. They all clearly had common interests and discovered that they can work outside of their own space with others. 

What was so unique about the 3D Med Conference?

Because there really aren’t many meetings like this, the areas of interest are still growing, anyone who is working with these technologies have applications in different areas so that is why we have a lot of crossover between the fields. The strength of the confreence comes from encouraging people to have an overview of what was happening in the field, so rather than just understanding technical aspects of technology, everyone started to become knowledgeable about the whole landscape, for example, why we need to care about ethics and regulation, or considering the useful implications of applying techniques from a different area of science and research. 

One of the biggest challenges for 3D printing is?

One of the big problems in customized medical devices and the 3D printing space is that there is uncertainty about what will happen in the future. Apart from the guidance of the US Food and Drug Administration (FDA), there hasn’t been a lot of resources for manufacturers and researchers on how 3D printing and customized medical devices will be regulated. Australia’s own Therapeutic Goods Administration (TGA) representation in the International Medical Device Regulators Forum (IMDRF) has been very strong,particularly around 3D printing and customized medical devices. During the conference John Skerritt, Deputy Secretary of the Australian Department of Health, outlined the broad framework around the field and has engaged in a consultation process with the medical 3D printing community (and we have provided some proposals for the final documentation that will be ready soon.)

Distributed production will present new risks for ensuring the quality control of end products. It will need a fundamental shift in responsibility from the supplier to wherever the medicines or devices are manufactured. That represents a huge change and we have to work out how it could work. But if we get the regulation right then it will transform access to medical products.

Collection of 3D printed objects

What does the future of 3D printing in medicine look like?

The whole point of what we do is improve patient care, so we have to think very carefully about our next steps and analyze whether it is helpful or not. For patients, anatomical models help them see and understand the condition or surgery they plan for. We have done projects and have some conclusive evidence that patient understanding is improved with anatomical 3D printed models. 

Patients are interested to know what will happen in the future, especially with 3D printed kidneys and stents. But the truth is that that technology is very far away. We may never be able to 3D print an organ, not at least the way we imagine it to be. Realistically, if we are talking about an organ for transplantation, we have to think that no matter what the organ looks like, the question is: does it do the job? For example, if we were thinking about bioprinting in order to replace a kidney, as long as it performs the function of the kidney, it doesn’t matter what shape it comes in. And for that, we have to be able to reproduce a structure. This could be in shapes, rather than in one block, or it could be a composition of an external and an internal device, meaning we would be looking into something that is assembled. Today the technology to have the replacement kidney is available, it is a dialysis machine, yet you wouldn’t expect a dialysis machine to look like a kidney. The same is going to happen with 3D printed organs, where we need to separate the appearance and structure of the organ from the function. In the end, the function is what matters.

As such, if we were to imagine what a 3D printed heart would look like, we would need to go into the field of soft robotics or mimicking natural structures, all of that changes fundamentally how we think about organs for the human body.

How can your particular medical field benefit from 3D printing?

As a vascular surgeon, I’m also looking at 3D printed stents, and there is quite some work around that. Mainly it is based on printing something that looks like a stent, but it is very difficult to reproduce the mechanical properties of a stent using 3D printing. The benefits revolve around the different materials that could be used with 3D printing, for example, if you could reproduce a stent in a bioabsorbable plastic it would allow surgeons to deploy it with embedded drugs (like antibiotics and pain medication) that get released at a set time. There are a lot of options in terms of using multi material technology in customized implant production, as well as great precision, and that is an area where 3D printing helps. 

Ideally, we need to understand the technology to know where the errors can happen. But in general, it is improving, both in hardware and software, the challenge will be about making it accessible. We have done randomized trials around anatomical models for teaching, education and simulation. There are already some 3D printed medical devices, such as for joints and implants. It would be ideal to have assessments of the economics to determine whether the anatomical models will be worthwhile. 

How is Australia changing the paradigm of medical 3D printing?

Australia has world leading technology, but in terms of the way we have collaborated and worked together, we are quite unique. Even globally one of the big problems is finding the groups that are doing this kind of work. We have been in touch with research groups in Poland, Boston, and Toronto, even engaging with large centers like the Mayo Clinic, in Minnesota. Key collaboration between international centers are great and we are keeping an eye out for other major hubs of activity, like in China, South Korea, and Europe. We need to link up all the international groups, that’s where we see things are going!

[Image credit: 3dMedLab, Austin Health]

The post Interview with Jason Chuen: Shaping Australia’s Medical 3D Printing Environment appeared first on 3DPrint.com | The Voice of 3D Printing / Additive Manufacturing.

3D Printing & On-Demand SmartMaaS Manufacturing as a Service

In the recently published ‘SmartMaaS: A Framework for Smart Manufacturing-as-a-Service,’ researchers from Queen’s University Belfast explore the potential for manufacturers selling their wares on-demand, rather than in a pre-defined format.

Cloud-based manufacturing offers potential we never could have dreamed of just several years ago, as progressive companies are leaning toward solutions like Manufacturing-as-a-Service (MaaS)—giving true definition to just one of the ways 3D printing and other disruptive technologies are indeed revolutionizing industry and commerce.

‘Connected products’ such as IoT devices, cloud computing, and more are expected to bring in profits from $519B-$685B by 2020—propelled by incredible innovation in both IT and communications, along with machine learning and artificial intelligence. Now, analysts expect that nearly half of all products will be ‘smart’ by next year.

SmartMaaS framework

The researchers have created the SmartMaaS framework to orchestrate the following:

  • Receive product requests from customers
  • Run required algorithms
  • Manage design and manufacturing resources
  • Use parameters to begin product design

One of the critical models used by SmartMaaS is the designing module, integrating with the framework for rapid processing and computation of design simulations. Afterward, both the modeling and manufacturing modules are used.

“As SmartMaaS uses cloud-based design and manufacturing, it gets access to a number of modelling tools (e.g. CAD tools) and manufacturers (e.g. 3D printers), which are made available via cloud services, Sofwareas-a-Service (SaaS) and Hardware-as-a-Service (HaaS), respectively,” explain the researchers.

The decision-making module is used is used to select a manufacturer depending on whether they are affordable, available, and how long production will take. More interesting, this module is also capable of receiving feedback from customers, along with offering other factors that help refine products.

SmartMaaS prototype

A conceptual actor model is used to communicate between:

  • Customer
  • Design
  • Manufacturing resources

“This actorbased communication and storage approach keeps the SmartMaaS alive throughout the design and manufacturing process, which subsequently helps in making smart decisions (using the “Decision Making” module) to meet customers’ goals,” explain the researchers.

The prototype offers:

  • Actor-based state storage
  • Gene-based design growth
  • Remote CAD modelling
  • Remote 3D printing

In both discussion and conclusion, the researchers advise us further of the benefits here, to include exponentially faster turnaround. Not only does this mean that organization within the company is more cohesive and projects are begun and ended more quickly—customers are much happier. With cloud services, more requests can be handled simultaneously, design is produced more expediently, anomalies are detected, and delays are prevented.

“The future work includes achieving the goals that are set for SmartMaaS. As a next step, the SmartMaaS framework will be deployed in a public cloud, and decision-making algorithms will be proposed to choose optimal manufacturing (3D printing) options,” concluded the researchers.

On-demand production is an exciting concept as researchers continue to work on innovative projects, from printing portals to drop-on-demand methods to new techniques in bioprinting. What do you think of this news? Let us know your thoughts! Join the discussion of this and other 3D printing topics at 3DPrintBoard.com.

[Source / Images: ‘SmartMaaS: A Framework for Smart Manufacturing-as-a-Service’]

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